SIMULATION OF THE AIR-METHANE COAL DUST MIXTURE COMBUSTION IN THE SWISS-ROLL BURNER

Author(s):  
L. L. Minkov ◽  
◽  
K. M. Moiseeva ◽  

One of the ways to utilize coalmine methane containing coal particles is to use it as a fuel for recuperative type burners that allow sustaining combustion of a lean methane-air mixture. The aim of the work is to study the steady combustion modes of a methane-air mixture containing coal particles in a Swiss-roll burner depending on the feed rate of the mixture and the parameters of the supplied coal-methane-air mixture. The paper considers numerical simulation of the combustion process of the methane-air mixture containing coal dust in a Swiss-roll burner of the recuperative type.

2021 ◽  
pp. 014459872110135
Author(s):  
Zhen Tian ◽  
Shuangxi Jing ◽  
Lijuan Zhao ◽  
Wei Liu ◽  
Shan Gao

The drum is the working mechanism of the coal shearer, and the coal loading performance of the drum is very important for the efficient and safe production of coal mine. In order to study the coal loading performance of the shearer drum, a discrete element model of coupling the drum and coal wall was established by combining the results of the coal property determination and the discrete element method. The movement of coal particles and the mass distribution in different areas were obtained, and the coal particle velocity and coal loading rate were analyzed under the conditions of different helix angles, rotation speeds, traction speeds and cutting depths. The results show that with the increase of helix angle, the coal loading first increases and then decreases; with the increase of cutting depth and traction speed, the coal loading rate decreases; the increase of rotation speed can improve the coal loading performance of drum to a certain extent. The research results show that the discrete element numerical simulation can accurately reflect the coal loading process of the shearer drum, which provides a more convenient, fast and low-cost method for the structural design of shearer drum and the improvement of coal loading performance.


Energies ◽  
2021 ◽  
Vol 14 (7) ◽  
pp. 1909
Author(s):  
Konstantin Osintsev ◽  
Sergei Aliukov ◽  
Yuri Prikhodko

A method for evaluating the thermophysical characteristics of the torch is developed. Mathematically the temperature at the end of the zone of active combustion based on continuous distribution functions of particles of solid fuels, in particular coal dust. The particles have different average sizes, which are usually grouped and expressed as a fraction of the total mass of the fuel. The authors suggest taking into account the sequential nature of the entry into the chemical reactions of combustion of particles of different masses. In addition, for the application of the developed methodology, it is necessary to divide the furnace volume into zones and sections. In particular, the initial section of the torch, the zone of intense burning and the zone of afterburning. In this case, taking into account all the thermophysical characteristics of the torch, it is possible to make a thermal balance of the zone of intense burning. Then determines the rate of expiration of the fuel-air mixture, the time of combustion of particles of different masses and the temperature at the end of the zone of intensive combustion. The temperature of the torch, the speed of flame propagation, and the degree of particle burnout must be controlled. The authors propose an algorithm for controlling the thermophysical properties of the torch based on neural network algorithms. The system collects data for a certain time, transmits the information to the server. The data is processed and a forecast is made using neural network algorithms regarding the combustion modes. This allows to increase the reliability and efficiency of the combustion process. The authors present experimental data and compare them with the data of the analytical calculation. In addition, data for certain modes are given, taking into account the system’s operation based on neural network algorithms.


2013 ◽  
Vol 444-445 ◽  
pp. 1574-1578 ◽  
Author(s):  
Hua Hua Xiao ◽  
Zhan Li Mao ◽  
Wei Guang An ◽  
Qing Song Wang ◽  
Jin Hua Sun

A numerical study of premixed propane/air flame propagation in a closed duct is presented. A dynamically thickened flame (TF) method is applied to model the premixed combustion. The reaction of propane in air is taken into account using a single-step global Arrhenius kinetics. It is shown that the premixed flame undergoes four stages of dynamics in the propagation. The formation of tulip flame phenomenon is observed. The pressure during the combustion process grows exponentially at the finger-shape flame stage and then slows down until the formation of tulip shape. After tulip formation the pressure increases quickly again with the increase of the flame surface area. The vortex motion behind the flame front advects the flame into tulip shape. The study indicates that the TF model is quite reliable for the investigation of premixed propane/air flame propagation.


2013 ◽  
Vol 807-809 ◽  
pp. 1505-1513 ◽  
Author(s):  
Amir A.B. Musa ◽  
Xiong Wei Zeng ◽  
Qing Yan Fang ◽  
Huai Chun Zhou

The optimum temperature within the reagent injection zone is between 900 and 1150°C for the NOX reduction by SNCR (selective non-catalytic reduction) in coal-fired utility boiler furnaces. As the load and the fuel property changes, the temperature within the reagent injection zone will bias from the optimum range, which will reduces significantly the de-NOX efficiency, and consequently the applicability of SNCR technology. An idea to improve the NOX reduction efficiency of SNCR by regulating the 3-D temperature field in a furnace is proposed in this paper. In order to study the new method, Computational fluid dynamics (CFD) model of a 200 MW multi-fuel tangentially fired boiler have been developed using Fluent 6.3.26 to investigate the three-fuel combustion system of coal, blast furnace gas (BFG), and coke oven gas (COG) with an eddy-dissipation model for simulating the gas-phase combustion, and to examine the NOX reduction by SNCR using urea-water solution. The current CFD models have been validated by the experimental data obtained from the boiler for case study. The results show that, with the improved coal and air feed method, average residence time of coal particles increases 0.3s, burnout degree of pulverized coal increases 2%, the average temperature at the furnace nose decreases 61K from 1496K to 1435K, the NO emission at the exit (without SNCR) decreases 58 ppm from 528 to 470 ppm, the SNCR NO removal efficiency increases 10% from 36.1 to 46.1%. The numerical simulation results show that this combustion adjustment method based on 3-D temperature field reconstruction measuring system in a 200 MW multi-fuel tangentially fired utility boiler co-firing pulverized coal with BFG and COG is timely and effective to maintain the temperature of reagent injection zone at optimum temperature range and high NOX removal efficiency of SNCR.


2014 ◽  
Vol 1006-1007 ◽  
pp. 181-184
Author(s):  
Zhu Sen Yang ◽  
Xing Hua Liu ◽  
Shu Chen

The combustion process of municipal solid waste (MSW) in a operating 750t/d grate furnace in Guangzhou was researched by means of numerical simulation. The influence of MSW moisture content on burning effect was discussed. The results show that: with the moisture content dropped from 50% to 30%, the heat value could be evaluated from 13.72% to 54.91% and the average temperature in the furnace could be promoted 90-248°C. However, the combustible gases and particle in the flue gas of outlet would take up a high proportion since lacking of oxygen would lead to an incomplete combustion. The excess air coefficient should be increased to 2.043~2.593 in order to ensure the flue gas residence time more than 2s and temperature in the furnace higher to 800°C.


2016 ◽  
Vol 8 (3) ◽  
pp. 531-539 ◽  
Author(s):  
Alexey Yurjevich Krainov ◽  
Kseniya Mikhailovna Moiseeva ◽  
Dmitrii Yurjevich Paleev

2020 ◽  
Vol 45 (11) ◽  
pp. 9815-9833
Author(s):  
Guodong Zhai ◽  
Wentao Zhang ◽  
Yaozong Li ◽  
Xinghao Lu ◽  
Wenyuan Hu

AbstractIn order to effectively reduce the coal dust concentration in a fully mechanized mining face, this research used laboratory experiment, numerical simulation, and field test to conduct an in-depth exploration of the ejector precipitator installed at the low-level caving coal hydraulic support. Firstly, through the experimental platform in the laboratory, the dust removal effect of the nozzle with different structural parameters was tested, and the 3D particle dynamic analyzer was adopted to verify its atomization characteristics; then, the structural parameters corresponding to the nozzle in the best test results were obtained. Secondly, by using Fluent, the negative pressure flow field in the ejector barrel was numerically simulated. The results indicated that when the pressure of supply water was 12 MPa, the negative pressure value formed in the flow field was the lowest and the inspiratory velocity was the largest, which was conducive to dust removal. Finally, the tests of liquid–gas ratio and dust removal ratio were carried out in a fully mechanized mining face. The results showed that when the nozzle specification recommended by the experiment and the pressure of supply water recommended by the numerical simulation were used, the removal ratios of the total coal dust and the respirable coal dust were 89.5% and 91.0%, respectively, at the measuring point of the highest coal dust concentration. It indicates that the ejector precipitator has a good application effect in reducing the coal dust concentration in a fully mechanized mining face and improving the work environment of coal mine workers.


Processes ◽  
2019 ◽  
Vol 7 (3) ◽  
pp. 165 ◽  
Author(s):  
Hu Jin ◽  
Wen Nie ◽  
Yansong Zhang ◽  
Hongkun Wang ◽  
Haihan Zhang ◽  
...  

Aiming to further improve the dust suppression performance of the dust suppressant, the present study independently develops a new type of biodegradable environmentally-friendly dust suppressant. Specifically, the naturally occurring biodegradable soybean protein isolate (SPI) is selected as the main material, which is subject to an anionic surfactant, i.e., sodium dodecyl sulfonate (SDS) for modification with the presence of additives including carboxymethylcellulose sodium and methanesiliconic acid sodium. As a result, the SDS-SPI cementing dust suppressant is produced. The present study experimentally tests solutions with eight different dust suppressant concentrations under the same experimental condition, so as to evaluate their dust suppression performances. Key metrics considered include water retention capability, cementing power and dust suppression efficiency. The optimal concentration of dust suppressant solution is determined by collectively comparing these metrics. The experiments indicate that the optimal dust suppressant concentration is 3%, at which level the newly developed environmentally-friendly dust suppressant solution exhibits a decent dust suppression characteristic, with the water retention power reaching its peak level, and the corresponding viscosity being 12.96 mPa·s. This performance can generally meet the requirements imposed by coal mines. The peak efficiency of dust suppression can reach 92.13%. Fourier transform infrared spectroscopy (FTIR) and scanning electron microscopy (SEM) were used to analyze the dust suppression mechanism of the developed dust suppressant. It was observed that a dense hardened shell formed on the surface of the pulverized coal particles sprayed with the dust suppressant. There is strong cementation between coal dust particles, and the cementation effect is better. This can effectively inhibit the re-entrainment of coal dust and reduce environmental pollution.


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