ELECTROSPARK COATING PROCESSING WITH METHOD OF ULTRASONIC PLASTIC DEFORMATION

2020 ◽  
Vol 2020 (11) ◽  
pp. 36-43
Author(s):  
Sergey Himuhin ◽  
Kseniya Eremina ◽  
Gennadiy Dzyuba
Keyword(s):  
Plastic Deformation ◽  
Cathode Surface ◽  
Roughness Parameter ◽  
Columnar Crystal ◽  
Electrospark Coating ◽  
X Ray ◽  
Ni3al Phase ◽  
Coating Formation ◽  
Steel Surfaces ◽  
Crystal Grains

In the paper there are shown results on roughness parameter decrease on the electrospark coatings of 20H13 and 30 steel surfaces by means of smoothing with the use of the plant for non-abrasive ultrasonic finishing (NUF). For the coating formation there were used Ni, Cu and an intermetallic alloy based on Ni3Al phase. At the NUF increase of coatings formed with the use of Cu there is a roughness growth caused with material “pickup” upon an indenter. It is determined that for smoothing the surfaces with electrospark coating with the assurance of roughness considerable decrease a six-fold NUF processing is required. A microstructure of the coating obtained with the use of anode material based on the Ni3Al alloy consists of columnar crystal grains the cross-section dimensions of which change from some mkm to several tens of nm. Crystal grains are directed mainly normally regarding a cathode surface. By means of micro-X-ray spectrum analysis there is defined an elementary composition of columnar crystal grains corresponding to the alloy of the Nix-Aly-Fez system which is alloyed with Cr and contains admixtures of Si and Mn. By means of the microstructure investigation of the coating smoothed surface in a number of areas there are revealed crystal grains with the signs of plastic deformation.

X-ray detection of tensile plastic deformation in tough pitch copper.

1991 ◽  
Vol 3 (4) ◽  
pp. 179-183
Author(s):  
Kohji IDEMITSU ◽  
Takashi ENDOH ◽  
Mamoru KAWAKAMI ◽  
Makaki KOGA
Keyword(s):  
Plastic Deformation ◽  
X Ray

Plastic deformation of collector plates at electric motor repair

2020 ◽  
pp. 79-82
Author(s):  
D.YU. Belan ◽  
G.B. Toder ◽  
K.V. Averkov ◽  
YU.V. Titov
Keyword(s):  
Plastic Deformation ◽  
Electric Motor ◽  
Roughness Parameter ◽  
Surface Plastic Deformation ◽  
Analytical Dependence ◽  
Surface Plastic ◽  
Machined Surface ◽  
Tool Surface ◽  
Diamond Burnishing ◽  
Traction Electric Motor

A tool was developed for smoothing the plates of an electric motor collector. An analytical dependence of the roughness parameter of the machined surface on the force applied to the tool is obtained. Keywords traction electric motor, collector, diamond burnishing tool, surface-plastic deformation, repair, roughness. [email protected]

Influence of Severe Plastic Deformation on Physicomechanical Properties of Ti-40 mas % Nb Alloy

2016 ◽  
Vol 685 ◽  
pp. 525-529
Author(s):  
Zhanna G. Kovalevskaya ◽  
Margarita A. Khimich ◽  
Andrey V. Belyakov ◽  
Ivan A. Shulepov
Keyword(s):  
Plastic Deformation ◽  
Severe Plastic Deformation ◽  
Cold Working ◽  
Young Modulus ◽  
Physicomechanical Properties ◽  
X Ray Diffraction ◽  
Refined Grains ◽  
X Ray ◽  
Initial Alloy ◽  
Composition Structure

The changes of the phase composition, structure and physicomechanical properties of Ti‑40 mas % Nb after severe plastic deformation are investigated in this paper. By the methods of microstructural, X-ray diffraction analysis and scanning electron microscopy it is determined that phase and structural transformations occur simultaneously in the alloy after severe plastic deformation. The martensitic structure formed after tempering disappears. The inverse α'' → β transformation occurs. The structure consisting of oriented refined grains is formed. The alloy is hardened due to the cold working. The Young modulus is equal to 79 GPa and it is less than that of initial alloy and close to the value obtained after tempering. It is possible that Young modulus is reduced by additional annealing.

Fracture Morphology and Residual Stresses of TiAl-Based Alloys Sheet Fabricated by EB-PVD

2006 ◽  
Vol 324-325 ◽  
pp. 307-310
Author(s):  
De Ming Zhang ◽  
Gui Qing Chen ◽  
Chun Mei Zhang ◽  
Jie Cai Han
Keyword(s):  
Free Surface ◽  
Numerical Calculation ◽  
Tensile Stress ◽  
Residual Stresses ◽  
Intergranular Fracture ◽  
Cleavage Fracture ◽  
Vacuum Annealing ◽  
Fracture Morphology ◽  
Columnar Crystal ◽  
X Ray

The TiAl-based alloys sheet with 150 mm × 100 mm × 0.4 mm was fabricated successfully by using EB-PVD method. The fracture morphology and residual stresses of the sheet were analyzed by SEM, numerical calculation and X-ray stress analyzer. The results indicate that before stripping, the depositional layers have a higher compressive stress, and the substrate has a very lower tensile stress. For the isolated TiAl-based alloys sheet, the microstructure of as-deposited sheet is columnar crystal, and the residual stresses distribution on the free surface has a trend that its magnitude decreased gradually from center to edges. After vacuum annealing at 1273 K for 16 h, the columnar crystal transforms into the equiaxed, the residual stresses on the free surface are eliminated ultimately, and the fracture of the material is diverted from the manner of intergranular fracture to the mixed manner of intergranular fracture with cleavage fracture.

Sensitivity of Macro- and Micro-Residual Stress States of Steel Surfaces to Thermal Influences Caused by Grinding Burn and Laser Treatments

2013 ◽  
Vol 768-769 ◽  
pp. 412-419
Author(s):  
Bernd Eigenmann ◽  
Antje Zösch ◽  
Martin Seidel
Keyword(s):  
Residual Stress ◽  
Threshold Values ◽  
Materials Properties ◽  
X Ray ◽  
Grinding Burn ◽  
Laser Treatments ◽  
Annealing Effects ◽  
Calibration Samples ◽  
Steel Surfaces ◽  
Stress States

Thermal influences, introduced intentionally or unintentionally do have significant effects on surfaces of steel components. Materials properties are reduced by annealing effects or even re-hardening zones can occur. Grinding, one of the most important technological processes for preci-sion manufacturing of hardened steel components, is an important source of thermal influences to steel surfaces. In pronounced cases, these influences are referred to as grinding burn. They are known as possible reasons for gray stains as well as development of cracks and pittings on heavy-duty gears and on roller bearings. The basic effect of thermal influences on the material is a change of the macro- and micro-residual stress states. Therefore, the knowledge of these residual stress states is of fundamental importance. The paper treats the mechanisms of grinding which can lead to thermal influences. Some characteristic appearances of grinding burn are shown and characterized by X-ray macro- and micro residual stress determinations. It is shown that defined laser treatments can be used to create reproducible thermal influences similar to grinding burn. Their effects are also characterized by X-ray residual stress measurements. The sensitivities of X-ray and metallographical investigations are compared. Defined laser traces are proposed as calibration samples for magnetic and eddy current measurements which allow to determine threshold values for the actual apparatus and measuring problem.

Texture Development in a Model Al-Li Alloy Subjected to Severe Plastic Deformation

2006 ◽  
Vol 114 ◽  
pp. 337-344 ◽  
Author(s):  
Bogusława Adamczyk-Cieślak ◽  
Jaroslaw Mizera ◽  
Krzysztof Jan Kurzydlowski
Keyword(s):  
Plastic Deformation ◽  
Severe Plastic Deformation ◽  
Equal Channel Angular Extrusion ◽  
Orientation Distribution ◽  
X Ray Diffraction ◽  
Technological Parameters ◽  
Initial State ◽  
Texture Characteristic ◽  
X Ray ◽  
Ultrafine Grained

The texture of Al – 0.7 wt. % Li alloy processed by two different methods of severe plastic deformation (SPD) has been investigated by X-ray diffraction, and analyzed in terms of the orientation distribution function (ODF). It was found that severe plastic deformation by both Equal Channel Angular extrusion (ECAE) and Hydrostatic Extrusion (HE) resulted in an ultrafine grained structure in an Al – 0.7 wt. % Li alloy. The microstructure, grain shape and size, of materials produced by SPD strongly depend on the technological parameters and methods applied. The texture of the investigated alloy differed because of the different modes of deformation. In the initial state the alloy exhibited a very strong texture consisting of {111} fibre component. A similar fibrous texture characteristic was also found after HE whereas after the ECAE the initial texture was completely changed.

In situ X-ray peak shape analysis of embedded individual grains during plastic deformation of metals

2004 ◽  
Vol 387-389 ◽  
pp. 339-342 ◽  
Author(s):  
W. Pantleon ◽  
H.F. Poulsen ◽  
J. Almer ◽  
U. Lienert
Keyword(s):  
Plastic Deformation ◽  
Shape Analysis ◽  
Peak Shape ◽  
X Ray ◽  
Individual Grains

Properties and general use of the X-ray elastic factors

2007 ◽  
Vol 22 (2) ◽  
pp. 103-107 ◽  
Author(s):  
Balder Ortner
Keyword(s):  
Plastic Deformation ◽  
Stress Measurement ◽  
Measured Data ◽  
Least Square ◽  
Data Evaluation ◽  
X Ray ◽  
Rank Tensor ◽  
The Matrix ◽  
Hooke's Law ◽  
Linear Regressions

The equation ε(φ, ψ, hkl)=Fij(φ, ψ, hkl)σij can be directly deduced from Hooke’s law. It is shown that the matrix Fij(φ, ψ, hkl) which is usually called X-ray elastic factors, behaves as a second rank tensor. Since this behaviour is the only criterion for the question of whether or not it is a tensor, the F-matrix must be regarded as a second rank tensor. This allows us to make some statements about the structure of the F-matrix on the basis of Neumann’s principle, to find relationships among F-matrices in different measurement directions, and to apply the methods and strategies for the measurement of a second rank tensor. All this is shown in a few examples. It is further shown that a consistent use of the F-matrix can replace all methods for data evaluation which makes use of linear regressions and, in addition, avoids all difficulties and disadvantages of these methods. One of these disadvantages is that the sin2 ψ-method, as well as its derivatives, is generally not correct least square fits of the measured data. This is also shown in an example. The more complicated cases with stress or constitution gradients in the range of the probed volume or stress measurement after plastic deformation are not discussed.

scholarly journals The Effect of Water Acrylate Dispersion on the Properties of Polymer-Carbon Nanotube Composites / Wpływ Wodnej Dyspersji Akrylanowej Na Właściwości Kompozytów Polimer-Nanorurki Węglowe

2015 ◽  
Vol 60 (4) ◽  
pp. 2715-2720
Author(s):  
P. Zygoń ◽  
M. Gwoździk ◽  
J. Peszke ◽  
Z. Nitkiewicz
Keyword(s):  
Carbon Nanotubes ◽  
Roughness Parameter ◽  
Composition Analysis ◽  
Phase Imaging ◽  
X Ray ◽  
Three Point Bending ◽  
Force Microscopy ◽  
Mode Method ◽  
Nanotube Composites ◽  
Crystallite Sizes

The paper presents properties of polymer composites reinforced with carbon nanotubes (CNT) containing various mixtures of dispersion. Acrylates of different particle size and viscosity were used to produce composites. The mechanical strength of composites was determined by three-point bending tests. The roughness parameter of composites was determined with a profilometer and compared with the roughness parameter determined via atomic force microscopy (AFM). Also X-ray studies (phase composition analysis, crystallite sizes determination) were carried out on these composites. Measurements of the surface topography using the Tapping Mode method were performed, acquiring the data on the height and on the phase imaging. The change of intensity, crystallite size and half-value width of main reflections originating from carbon within the composites have been determined using the X-ray analysis. The density of each obtained composite was determined as well as the resistivity at room temperature. The density of composites is quite satisfactory and ranges from 0.27 to 0.35 g/cm3. Different composites vary not only in strength but also in density. Different properties were achieved by the use of various dispersions. Carbon nanotubes constituting the reinforcement for a polymer composite improve the mechanical properties and conductivity composite.

Sign in / Sign up

Export Citation Format

Share Document