MACHINERY OPERATIONAL PROPERTY CONTROL DURING DIAMOND-ABRASIVE FINISHING USING ACTIVE SOTS

2020 ◽  
Vol 2020 (9) ◽  
pp. 13-17
Author(s):  
Yuriy Ryzhov ◽  
Svetlana Abramova

There is carried out a number of experiments with the purpose of analyzing SOTS impact upon both finishing productivity, and physical-chemical state and tribological behavior of surfaces machined, and also a possibility for creation according to the results of the investigations carried out a relatively universal micro-emulsion SOTS based on existing in the Ukraine the line of oils, PAV, corrosion inhibitors, alloying additives etc. As SOTS samples there were used both well-known compouds, for example, Camix, Nope Right (USA), and carbamide having in its structure boron, boron-phosphorus-containing additive, water-solvable phosphate, tributyl phosphate (oil-solvable), concentrate SOTS tribol, having in its structure compounds of boron, nitrogen and phosphorous; ethylic ether of fatty acids; methyl ether of colza oil; Sarkozyl-O having in its structure easily-decomposable chlorine compounds. From the results obtained it is possible to draw a conclusion that during finishing in the environment of water-compatible SOTS an important role in the formation of the properties of the surface worked is played by hydrocarbon components and additives which contribute to the formation of the thinnest surface layers modified with carbon and oxygen.

2020 ◽  
Vol 2020 (9) ◽  
pp. 13-18
Author(s):  
Yuriy Ryzhov ◽  
Svetlana Abramova

There is carried out a number of experiments with the purpose of analyzing SOTS impact upon both finishing productivity, and physical-chemical state and tribological behavior of surfaces machined, and also a possibility for creation according to the results of the investigations carried out a relatively universal micro-emulsion SOTS based on existing in the Ukraine the line of oils, PAV, corrosion inhibitors, alloying additives etc. As SOTS samples there were used both well-known compouds, for example, Camix, Nope Right (USA), and carbamide having in its structure boron, boron-phosphorus-containing additive, water-solvable phosphate, tributyl phosphate (oil-solvable), concentrate SOTS tribol, having in its structure compounds of boron, nitrogen and phosphorous; ethylic ether of fatty acids; methyl ether of colza oil; Sarkozyl-O having in its structure easily-decomposable chlorine compounds. From the results obtained it is possible to draw a conclusion that during finishing in the environment of water-compatible SOTS an important role in the formation of the properties of the surface worked is played by hydrocarbon components and additives which contribute to the formation of the thinnest surface layers modified with carbon and oxygen.


2017 ◽  
Vol 41 (21) ◽  
pp. 13114-13129 ◽  
Author(s):  
Neeraj Kumar Gupta ◽  
Chandrabhan Verma ◽  
R. Salghi ◽  
H. Lgaz ◽  
A. K. Mukherjee ◽  
...  

Phosphorus containing compounds have been evaluated by experimental and theoretical techniques and more than 96% corrosion inhibition efficiency was observed at 200 ppm concentration.


2020 ◽  
Vol 8 (3) ◽  
Author(s):  
Jason Ratay ◽  
Pei-Ying Wu ◽  
Alex Feirvezers ◽  
Hitomi Yamaguchi

Abstract Nickel-based superalloys have a wide range of high-temperature applications such as turbine blades. The complex geometries of these applications and the specific properties of the materials raise difficulties in the surface finishing. Magnetic abrasive finishing (MAF) has proven effective in finishing the complex geometries. In MAF, the magnetic properties of the workpiece, tool, and abrasive play important roles in controlling finishing characteristics. This paper presents the effects of nickel coating on the abrasive behavior during finishing and resulting finishing characteristics of Ni-based superalloys. The Ni-coated diamond abrasive is more attracted to the magnet than the Ni-based superalloy surface. As a result, fewer Ni-coated diamond abrasive particles, which are stuck between the magnetic-particle brush and the target surface, participate in surface finishing. Because of this, coupled with the reduced sharpness of abrasive cutting edges due to the coating, Ni-coated diamond abrasive cannot effectively smooth the target surface in MAF. However, the Ni coating is worn off during finishing of the hard, rough, additively manufactured surface. Then, the diamond abrasive participates in finishing as uncoated diamond abrasive and facilitates the material removal, finishing the target surface.


2009 ◽  
Vol 31 (3) ◽  
pp. 191-195 ◽  
Author(s):  
Yu. D. Filatov ◽  
V. I. Sidorko ◽  
A. Yu. Filatov ◽  
S. V. Kovalev ◽  
U. Heisel ◽  
...  

2008 ◽  
Vol 30 (3) ◽  
pp. 198-202 ◽  
Author(s):  
Yu. D. Filatov ◽  
V. I. Sidorko ◽  
S. V. Kovalev ◽  
A. Yu. Filatov ◽  
V. P. Yaschuk ◽  
...  

2013 ◽  
Vol 35 (5) ◽  
pp. 303-308 ◽  
Author(s):  
Yu. D. Filatov ◽  
A. G. Vetrov ◽  
V. I. Sidorko ◽  
A. Yu. Filatov ◽  
S. V. Kovalev

2020 ◽  
Vol 329 ◽  
pp. 02017
Author(s):  
Igor Shcherbakov

The results of modeling a composite nickel-phosphorus coating obtained by chemical deposition are presented. The state of structural-phase disordering of the coating surface is considered. The analysis of possible structural states in the surface layers of the coating is carried out. A graph of Me atoms volume changes in phosphorus-containing compounds MexPy(Ме – Fe, Cr, Ni) and the maximum stability temperature NixPyis plotted depending on the composition. The idealized images of the projections of tetragonal and trigonal phosphorus-containing phases structures are constructed.


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