Improvement of horizontal borer control system

2020 ◽  
Vol 2020 (7) ◽  
pp. 41-48
Author(s):  
Dmitriy Petreshin ◽  
Viktor Khandozhko ◽  
Andrey Dubov ◽  
German Dobrovolsky

The control system improvement of a machine-tool is considered. The necessity in control system updating is substantiated. There is shown a procedure for horizontal borer updating. A problem on adjustment of modern digital electrical feed drives is presented. A sample of electrical feed drive and NC device adjustment is presented.

2015 ◽  
Vol 772 ◽  
pp. 229-234
Author(s):  
Radu Eugen Breaz ◽  
Octavian Bologa

This paper presents some simulation based upon a dynamic model of a feed-drive within the structure of a CNC machine tool. A DC servomotor was considered as actuation device for the feed drive. For a given set of parameters for the position controller, two fuzzy types of fuzzy controllers were tested by means of simulation. The first fuzzy controller was a proportional one, with one input and one output, while the second one was a two variables one, with two inputs and one outputp.


1969 ◽  
Vol 184 (1) ◽  
pp. 1088-1096 ◽  
Author(s):  
R. Bell ◽  
M. Burdekin

The damping action of a plain slideway is considerably influenced by a number of parameters and is difficult to assess. It has been necessary, therefore, to obtain experimental data from adequately scaled experiments. The major emphasis is placed on the influence of polar additive lubricants as they offer considerable advantages in stabilizing feed drives at low feed speeds. This paper describes an investigation into the mechanism of the interaction between vibration in the direction of motion and the vibration normal to the plane of the slideway interface. Steady-state characteristics do not give an adequate guide to the damping action of a machine tool slideway. All the work discussed in this paper is restricted to vibration amplitudes that do not cause the instantaneous velocity of the feed drive to be reversed.


Author(s):  
Petr Kolar ◽  
Jan Masek ◽  
Jiri Sveda ◽  
Jan Hudec

Machine tool covers are important parts of the machine. From the point of view of feed drives, a cover is an additional multi-body system that influences the dynamic properties of the feed drive and the positioning accuracy of the machine. The advantages of covers connected to the machine table with flexible elements are shown on simulation and experimental results. A mathematical model of the cover and its connection to the machine table is described. Optimization of the stiffness and damping ratio for the connection, using a model of the cover, is suggested. The optimal connection parameters cause decreasing of maximum reaction force acting from the cover to the feed drive. This phenomenon is presented on simulation example and also on the experiment results.


2016 ◽  
Vol 841 ◽  
pp. 133-138
Author(s):  
Radu Eugen Breaz ◽  
Sever Gabriel Racz ◽  
Octavian Bologa ◽  
Melania Tera

The accuracy of CNC machine-tools is heavily influenced by the correct tuning of the feed drives controllers. While an initial tuning is performed by the machine-tool manufactures, in time the values have to be changed by the user in order to preserve positioning and contouring accuracy of the machine. This paper presents a model of a CNC feed drive, for a particular CNC machine-tool, but with a high degree of generality. The objective is to provide the user the necessary knowledge, together with a simple, yet accurate simulation tool, in order to assist him in the process of tuning the controllers.


Author(s):  
Chengyong Zhang ◽  
Yaolong Chen

In this paper, the active-disturbance-rejection control (ADRC) is applied to realize the high-precision tracking control of CNC machine tool feed drives. First, according to the number of the feedback channel, the feed systems are divided into two types: signal-feedback system, e.g., linear motor and rotary table, and double-feedback system, e.g., ball screw feed drive with a load/table position feedback. Then, the appropriate controller is designed to ensure the closed-loop control performance of each type of system based on the idea of ADRC. In these control frameworks, the extended state observers (ESO) estimate and compensate for unmodeled dynamics, parameter perturbations, variable cutting load, and other uncertainties. For the signal-feedback system, the modified ADRC with an acceleration feedforward term is used directly to regulate the load/table position response. However, for the double-feedback system, the ADRC is applied only to the motor position control, and a simple PI controller is used to achieve the accurate position control of the load. In addition, based on ADRC feedback linearization, a novel equivalent-error-model based feedforward controller is designed to further improve the command following performance of the double-feedback system. The experimental results demonstrate that the proposed controllers of both systems have better tracking performance and robustness against the external disturbance compared with the conventional P-PI controller.


2018 ◽  
Vol 108 (05) ◽  
pp. 295-300
Author(s):  
P. Zahn ◽  
A. Lechler ◽  
A. Verl

Das dynamische Verhalten von Vorschubantrieben hat wesentlichen Einfluss auf Qualität und Produktivität. Dabei sind konstante Bahngeschwindigkeit und eine möglichst kleine Abweichung der Bahn an Satzübergängen konträre Zielgrößen. Dieser Beitrag beschreibt ein neuartiges Antriebskonzept mit einem Zusatzaktor, welcher durch Impulseintrag das Verhalten einer Vorschubachse für unstetige Sollwertprofile verbessern kann. Anhand einer Mehrkörpersimulation wird das Prinzip demonstriert und beispielhaft experimentell verifiziert.   The dynamic behavior of feed drives is strongly influencing quality and productivity. However, a constant path velocity and a small contour deviation are contrary design targets. This paper shows a novel drive concept using an additional actuator. By introducing an additional momentum, the behavior of the feed drives can be improved for discontinuous path profiles. Based on a multibody simulation, this principle is presented followed by an experimental verification.


2011 ◽  
Vol 188 ◽  
pp. 499-502
Author(s):  
L. Zhou ◽  
Wen Jie Nie ◽  
Z.R. Liao ◽  
X.R. Liang ◽  
G.Q. Pan

With the higher requirements of product processing, single-function machine can not meet the production needs. By analyzing the principles of reconfigurable machine tools, based on 51 single-chip microcomputer, this article researches the control system of reconfigurable machine tool, implements precision motion control for motors. The research can also reduce costs, so the practicality and economy all have a certain advantage, which will help promote the use in practice.


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