scholarly journals Science intensive grinding technology ensuring life increase in machinery friction surfaces

2021 ◽  
Vol 2021 (4) ◽  
pp. 33-37
Author(s):  
Sergey Bishutin

A new approach to the realization of machinery friction surface finish grinding ensuring parts life increase is offered. There are shown results of experiments on working mode impact upon surface wear-resistance. A procedure for the choice and correction of friction surface finish-grinding modes taking into account wear-resistance required is presented.

2016 ◽  
Vol 2016 (2) ◽  
pp. 6-12
Author(s):  
Сергей Бишутин ◽  
Sergey Bishutin ◽  
Анатолий Суслов ◽  
Anatoliy Suslov

Many factors affecting considerably surface wear cannot be taken into account within the bounds of existing approaches to the mathematical description of this process. It is wellknown that the modes of finish grinding have a significant influence upon wear resistance of a friction surface. It is explained, for example, by differences in a structural – phase state of a surface layer formed in the course of thermal and force impact of abrasion. Therefore, for reliable fore-casting of the resource of many tribo-couplings it is necessary to estimate friction surface wear resistance taking into account the influence of conditions and modes of finishing abrasion. The mathematical modeling of the process un-der consideration allowed obtaining an equation for the computation of a wear rate of run-in ground friction surfaces and nonrunin ones in which pressure in a contact, slip velocity, abrasion modes, form errors in a friction surface and also a state of a surface layer and a position error of a friction surface in a coupling are taken into account. Experimental researches have confirmed a possibility of use in practice the mathematical depen dences obtained. The researches carried out allow forecasting more reliably ground friction surface wear of machinery and mechanisms.


2020 ◽  
Vol 2020 (12) ◽  
pp. 31-38
Author(s):  
Tatiana Mihalenko

The matters of technological support of wear-resistance for sliding friction surfaces are considered. The results of experimental theoretical investigations of modes impact of preliminary machining, coating application and sliding friction surfaces finishing upon their quality parameters are shown.


2019 ◽  
Vol 2 (98) ◽  
pp. 57-67
Author(s):  
O.A. Balitskii ◽  
V.O. Kolesnikov ◽  
A.I. Balitskii

Purpose: This paper is devoted the investigation hydrogen influence on of wear resistance of high nitrogen steel (HNS) at dry and solid state lubricants assistant friction. It has been established that after hydrogenation at 250 N loading the wear rate increased by 2.9 ... 4.1 times. Microhardness of hydrogenated layer was 7.6 ... 8.2 GPa, that is increased after hydrogenation in two times. After adding the (GaSe)xIn1-x compounds to the tribo conjugates by X-ray diffraction analysis it has been established the appearance of new phases which formed during the friction process and detected on the friction surface. Design/methodology/approach: This work presents research results concerning the comparative tests of high nitrogen steels in the circumstances of dry rolling friction. It was conducted the experiments to determine the tribological properties of high-nitrogen steels under rolling friction. The test pieces were manufactured in the form of rollers, and rotated with a linear velocity 2.27 m/s (upper roller), 3.08 m/s (bottom roller). Upper roller is made from HNS was subjected for hydrogenation. Analysis of friction surfaces indicates the complex mechanism of fracture surfaces. The results of the local X-ray analysis and X-ray diffraction analysis has been established the appearance of new phases and elements on the friction surface. Findings: It has been found that the level of wear resistance of the investigated materials under hydrogenation. Compounds realize chemisorption, tribochemical mechanisms of the formation of thin protective (anti-wear, antifriction) layers on metal surfaces. Research limitations/implications: An essential problem is the verification of the results obtained using the standard mechanical tests, computer-based image analysis and other methods. Practical implications: The observed phenomena can be regarded as the basic explanation of reduces the plasticity characteristics after hydrogenation. Applying the (GaSe)xIn1-x compounds as a lubricant will allow the formation of films on friction surfaces that can minimize surface wear, which will contribute to the transition to a wear-free friction mode. The protective film is a barrier to high shear and normal loads, preserving the base metal of the part and providing reduced wear and friction. Originality/value: The value of this work is that conducted experiments permit to determine the tribological properties of high nitrogen steels under rolling friction after hydrogenation. After adding (GaSe)xIn1-x compounds to the tribo conjugates after due to X-ray diffraction analysis it has been established the appearance of new phases which formed during the friction process and detected on the friction surface.


2017 ◽  
Vol 53 (5-6) ◽  
pp. 406-411 ◽  
Author(s):  
A. S. Tyuftyaev ◽  
V. B. Mordynskii ◽  
N. O. Spector ◽  
M. G. Frolova

2017 ◽  
Vol 2 (2) ◽  
pp. 19-24 ◽  
Author(s):  
Анатолий Суслов ◽  
Anatoliy Suslov ◽  
Михаил Шалыгин ◽  
Mikhail Shalygin

In the paper there is considered a problem of wear-resistance increase in parts operating in hydrogen environment. The dependence of friction surface wear taking into account their sub-roughness and hydrogen existence is shown. A technology for a friction couple wear-resistance increase is offered including surface layer granularity decrease, the reduction of hydrogen content in an inter-grain space and the introduction in the structure of parts surface layers the elements allowing filling up an inter-grain space. The results of comparative wear tests for different technologies for wear-resistance increase are shown. It is defined that the technology offered allows increasing wear-resistance in friction surfaces in machine parts. A method for account of hydrogen existence in an inter-grain space is offered and a reasonable method for obtaining a numerical value of a factor taking into account hydrogen presence used for theoretical computations.


2021 ◽  
Vol 2021 (4) ◽  
pp. 20-24
Author(s):  
Sergey Siyanov

The oretical dependences for the definition of wear intensity depending upon conditions of finish-strengthening allowing the definition of optimum conditions for support of required wear intensity in friction surfaces during finish-strengthening are shown.


Alloy Digest ◽  
1998 ◽  
Vol 47 (4) ◽  

Abstract Deltalloy 4032 has good machinability and drilling characteristics when using single-point or multispindle screw machines and an excellent surface finish using polycrystalline or carbide tooling. The alloy demonstrates superior wear resistance and may eliminate the need for hard coat anodizing. Deltalloy 4032 is characterized by high strength and a low coefficient of thermal expansion. This datasheet provides information on composition, physical properties, and tensile properties. It also includes information on corrosion and wear resistance as well as machining and surface treatment. Filing Code: AL-347. Producer or source: ALCOA Wire, Rod & Bar Division.


Alloy Digest ◽  
2020 ◽  
Vol 69 (7) ◽  

Abstract Dura-Bar 80-55-06 is a ferritic-pearlitic ductile iron that is used for continuous cast products. It offers higher strength and wear resistance when compared to Dura-Bar 65-45-12, while still possessing good machinability and surface finish. This datasheet provides information on composition, physical properties, hardness, elasticity, tensile properties, and shear strength. It also includes information on heat treating and machining. Filing Code: CI-71. Producer or source: Charter Dura-Bar, Inc.


2017 ◽  
Vol 249 ◽  
pp. 433-440 ◽  
Author(s):  
Chi Ma ◽  
Mohsen Taheri Andani ◽  
Haifeng Qin ◽  
Narges Shayesteh Moghaddam ◽  
Hamdy Ibrahim ◽  
...  

Metals ◽  
2018 ◽  
Vol 8 (10) ◽  
pp. 738 ◽  
Author(s):  
Qiong Xu ◽  
Aibin Ma ◽  
Junjie Wang ◽  
Jiapeng Sun ◽  
Jinghua Jiang ◽  
...  

Relatively low compactness and unsatisfactory uniformity of reinforced particles severely restrict the performance and widespread industry applications of the powder metallurgy (PM) metal matrix composites (MMCs). Here, we developed a combined processing route of PM and equal channel angular pressing (ECAP) to enhance the mechanical properties and wear resistance of the SiCp/Al-Si composite. The results indicate that ECAP significantly refined the matrix grains, eliminated pores and promoted the uniformity of the reinforcement particles. After 8p-ECAP, the SiCp/Al-Si composite consisted of ultrafine Al matrix grains (600 nm) modified by uniformly-dispersed Si and SiCp particles, and the composite relative density approached 100%. The hardness and wear resistance of the 8p-ECAP SiCp/Al-Si composite were markedly improved compared to the PM composite. More ECAP passes continued a trend of improvement for the wear resistance and hardness. Moreover, while abrasion and delamination dominated the wear of PM composites, less severe adhesive wear and fatigue mechanisms played more important roles in the wear of PM-ECAP composites. This study demonstrates a new approach to designing wear-resistant Al-MMCs and is readily applicable to other Al-MMCs.


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