Analysis of a Unibody Stub Axle-Hub Design for an ATV
This paper aims to design and model a unibody hub and stub axle Wheel assembly to withstand rough terrain conditions while adhering to design optimization objectives of weight, costs, and manufacturability. For any ground vehicle, its dynamics and control behaviour are majorly governed by the design of its wheel assembly since it experiences all the major loads an ATV faces. We aimed to design and fabricate a unibody hub and stub axle that is lightweight and more durable in comparison to the present form of design in which the hub and stub axle is manufactured and assembled separately. The advantages of this unibody design are lesser components, easy replacement, and easy manufacturing. This report also considers the simulation of this unibody using FEM through Ansys, considering all the loads acting on the unibody. Also, the cost and strength comparison of different materials is done for the selection of the best material. Design is done in such a way to consider all the parameters such as performance, reliability, manufacturability, serviceability, weight, and cost. The model achieves a significant reduction in unsprung mass, improving the dynamic performance of the ATV, without requiring a change in suspension geometry. We also analyze the improvement in vehicle performance in shifting from the classic independent stub through hub design to this integrated unibody design.