Microstructure and Corrosion Resistance of HVOF Sprayed 316L Stainless Steel and Ni Base Alloy Coatings

Author(s):  
S. Kuroda ◽  
T. Fukushima ◽  
T. Kodama ◽  
M. Sasaki

Abstract 316L stainless steel and Hastelloy C alloy powders were sprayed by an HVOF apparatus onto mild steel substrates. The microstructure, pore size distribution, composition and corrosion resistance of thus obtained coatings were evaluated experimentally. Corrosion resistance in sea-water was examined by monitoring the impedance and corrosion potential of samples immersed in artificial sea-water at 300 K over a period of more than 3 months and also by polarization measurement. It was found that the stainless coatings composed mainly of plastically deformed particles and some splats which were molten at the impact. By increasing the combustion pressure, the porosity as measured by mercury porosimeter could be reduced to below 1%. In comparison, Hastelloy C deposits sprayed under the standard condition were so dense that its porosity could not be measured by the porosimeter. The polarization curve and the results of impedance monitoring both exemplified that the Hastelloy C coatings possess much superior corrosion resistance to the stainless coatings in sea-water, which was attributed to the higher density and better adhesion of the Ni-base alloy coatings.

Materials ◽  
2021 ◽  
Vol 14 (15) ◽  
pp. 4074
Author(s):  
Felix Großwendt ◽  
Louis Becker ◽  
Arne Röttger ◽  
Abootorab Baqerzadeh Chehreh ◽  
Anna Luise Strauch ◽  
...  

This work aims to show the impact of the allowed chemical composition range of AISI 316L stainless steel on its processability in additive manufacturing and on the resulting part properties. ASTM A276 allows the chromium and nickel contents in 316L stainless steel to be set between 16 and 18 mass%, respectively, 10 and 14 mass%. Nevertheless, the allowed compositional range impacts the microstructure formation in additive manufacturing and thus the properties of the manufactured components. Therefore, this influence is analyzed using three different starting powders. Two starting powders are laboratory alloys, one containing the maximum allowed chromium content and the other one containing the maximum nickel content. The third material is a commercial powder with the chemical composition set in the middle ground of the allowed compositional range. The materials were processed by laser-based powder bed fusion (PBF-LB/M). The powder characteristics, the microstructure and defect formation, the corrosion resistance, and the mechanical properties were investigated as a function of the chemical composition of the powders used. As a main result, solid-state cracking could be observed in samples additively manufactured from the starting powder containing the maximum nickel content. This is related to a fully austenitic solidification, which occurs because of the low chromium to nickel equivalent ratio. These cracks reduce the corrosion resistance as well as the elongation at fracture of the additively manufactured material that possesses a low chromium to nickel equivalent ratio of 1.0. A limitation of the nickel equivalent of the 316L type steel is suggested for PBF-LB/M production. Based on the knowledge obtained, a more detailed specification of the chemical composition of the type 316L stainless steel is recommended so that this steel can be PBF-LB/M processed to defect-free components with the desired mechanical and chemical properties.


Alloy Digest ◽  
1957 ◽  
Vol 6 (11) ◽  

Abstract Type HW is a nickel-base alloy containing chromium and iron. It is austenitic, non-magnetic, and has exceptionally high resistance to corrosion, cyclic heating, and oxidation. It is of the 60 Ni-12Cr type alloy. This datasheet provides information on composition, physical properties, hardness, elasticity, and tensile properties as well as creep. It also includes information on high temperature performance and corrosion resistance as well as casting, heat treating, machining, and joining. Filing Code: Ni-37. Producer or source: Stainless steel foundries. Revised as Alloy Digest Ni-449, April 1994.


Alloy Digest ◽  
1995 ◽  
Vol 44 (6) ◽  

Abstract BioDur 316LS stainless steel is a modified version of Type 316L stainless steel to improve corrosion resistance for surgical implant applications. The alloy is vacuum arc remelted. This datasheet provides information on composition, physical properties, hardness, and tensile properties. It also includes information on corrosion resistance as well as forming, heat treating, machining, and joining. Filing Code: SS-596. Producer or source: Carpenter.


Alloy Digest ◽  
1995 ◽  
Vol 44 (4) ◽  

Abstract VLX 954 is an austenitic stainless steel with 6% (nominal) molybdenum. The alloy is particularly resistant to localized corrosion in sea water and chloride environments. This datasheet provides information on composition, physical properties, elasticity, and tensile properties. It also includes information on high temperature performance and corrosion resistance as well as forming, heat treating, machining, and joining. Filing Code: SS-589. Producer or source: DMV Stainless USA Inc.


Alloy Digest ◽  
2015 ◽  
Vol 64 (7) ◽  

Abstract EnduraMet 316LN stainless is a nitrogen strengthened version of Type 316L stainless steel. This datasheet provides information on composition, physical properties, and tensile properties as well as fracture toughness. It also includes information on corrosion resistance as well as forming, heat treating, machining, and joining. Filing Code: SS-1219. Producer or source: Carpenter Technology Corporation.


Materials ◽  
2021 ◽  
Vol 14 (22) ◽  
pp. 6790
Author(s):  
Viera Zatkalíková ◽  
Juraj Halanda ◽  
Dušan Vaňa ◽  
Milan Uhríčik ◽  
Lenka Markovičová ◽  
...  

Plasma immersion ion implantation (PIII) of nitrogen is low-temperature surface technology which enables the improvement of tribological properties without a deterioration of the corrosion behavior of austenitic stainless steels. In this paper the corrosion properties of PIII-treated AISI 316L stainless steel surfaces are evaluated by electrochemical impedance spectroscopy (EIS), potentiodynamic polarization (PP) and exposure immersion tests (all carried out in the 0.9 wt. % NaCl solution at 37 ± 0.5 °C) and compared with a non-treated surface. Results of the three performed independent corrosion tests consistently confirmed a significant increase in the corrosion resistance after two doses of PIII nitriding.


2022 ◽  
Vol 60 (1) ◽  
pp. 46-52
Author(s):  
Young Woo Seo ◽  
Chan Yang Kim ◽  
Bo Kyung Seo ◽  
Won Sub Chung

This study evaluated changes in delta-ferrite content depending on the preheating of AISI 316L stainless steel. We also determined the reasons for the variation in delta-ferrite content, which affects corrosion resistance. Changes in delta-ferrite content after preheating was confirmed using a Feritscope, and the microstructure was analyzed using optical microscopy (OM). We found that the delta-ferrite microstructure size decreased when preheating time was increased at 1295 oC, and that the delta-ferrite content could be controlled through preheating. Potentiodynamic polarization test were carried out in NaCl (0.5 M) + H2SO4 (0.5 M) solution, and it was found that higher delta-ferrite content resulted in less corrosion potential and passive potential. To determine the cause, an analysis was conducted using energy-dispersive spectroscopy (EDS), which confirmed that higher delta-ferrite content led to weaker corrosion resistance, due to Cr degradation at the delta-ferrite and austenite boundaries. The degradation of Cr on the boundaries between austenite and delta-ferrite can be explained by the difference in the diffusion coefficient of Cr in the ferrite and austenite. A scanning electron microscopy (SEM) analysis of material used for actual semiconductor piping confirmed that corrosion begins at the delta-ferrite and austenite boundaries. These results confirm the need to control delta-ferrite content in AISI 316L stainless steel used for semiconductor piping.


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