The Impact of Defects on Tensile Strength and Modulus of 3D Printed Parts Manufactured by Fused deposition Modeling

10.32920/ryerson.14653614 ◽

2021 ◽

Author(s):

Mobina Movahedi

Keyword(s):

Tensile Strength ◽

3D Printing ◽

Fused Deposition Modeling ◽

Research Work ◽

Layer By Layer ◽

Fused Deposition ◽

Deposition Modeling ◽

3D Printed ◽

The Impact ◽

Printing Direction

Additive manufacturing (AM), 3D printing, is defined as a process of depositing materials layer by layer to create three-dimensional printed models, as opposed to subtractive manufacturing methodologies. It has the potential of revolutionizing field of manufacturing, which allows us to create more complex geometries with lower cost and faster speed in comparison to injection molding, compression forming, and forging. Therefore, 3D printing can shorten the design manufacturing cycle, reduce the production cost, and increase the competitiveness. Due to the improvements of processes and advancements of modeling and design, Fused Deposition Modeling (FDM) technologies, a common 3D printing technique, have been involved in wide various applications in the past three decades and numerous studies have been gathered. This research work studies directional properties of FDM 3D printed thermoplastic parts per ASTM D638. Tensile strength and modulus of the coupons along and perpendicular to the printing direction are evaluated. It is observed that FDM 3D printing introduces anisotropic behavior to the manufactured part, e.g. tensile strength of 57.7 and 30.8 MPa for loading along and perpendicular to the printing direction, respectively. FDM 3D printers are not ideal and introduce defects into the manufactured parts, e.g. in the form of missing material, gap. This study investigates the impact of gaps on tensile strength and modulus of 3D printed parts. A maximum reduction of 20% in strength is found for a gap (missing bead) along the loading direction.

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The Influence of an Infill Density, Percent on the Flexural Strength of the 3D

Key Engineering Materials ◽

10.4028/www.scientific.net/kem.870.73 ◽

2020 ◽

Vol 870 ◽

pp. 73-80

Author(s):

Nuha Hadi Jasim Al Hasan

Keyword(s):

Tensile Strength ◽

3D Printing ◽

Flexural Strength ◽

Layer Thickness ◽

Polylactic Acid ◽

Fused Deposition Modeling ◽

Bending Test ◽

Layer By Layer ◽

Fused Deposition ◽

Deposition Modeling

3D printing innovation, as a quick prototyping, utilize plastic or metal as the crude material to print the genuine parts layer by layer. In this way, it is likewise called added substance producing procedure. Contrasted and conventional assembling innovation, 3D printing innovation has evident points of interest in assembling items with complex shapes and structures. Fused deposition modeling (FDM) is one of the most broadly utilized 3D printing advances. Fibers of thermoplastic materials, for example, polylactic acid is for the most part utilized as crude materials. The present examination will concentrate on the effect of the infill density, percent on the flexural strength of polylactic acid. Bending test was performed on different infill density, percent of specimens. According to ASTM D638.14 standards, samples for testing are made in different infill density, percent (20, 30, 40, 50 and 60 %) by using a polylactic acid in 3D machine printing and their tensile tested and the parameters include different fill density, layer high of 0.1 mm , 0.2mm and 0.3 have an effect on the mechanical characterized while the time of printing the sample would be increased with increasing of fill density%. The tensile strength of polylactic acid samples was found at different fill density and a layer thickness. According to test measuring results that the tensile strength, maximum 47.1,47.4, and 48 MPa at 30%,40%,and 50% fill density respectively and 0.1mm height layer and the tensile strength minimum at 60% and 70 % fill density and 0.1 mm height layer thickness. The higher strength results as higher layer thickness 0.3 mm as compared with 0.1 and 0.2 at 30%fill density.

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Influence of Layer Parameters in Fused Deposition Modeling Three-Dimensional Printing on the Tensile Strength of a Product

Key Engineering Materials ◽

10.4028/www.scientific.net/kem.861.182 ◽

2020 ◽

Vol 861 ◽

pp. 182-187

Author(s):

Vinh Du Nguyen ◽

Thai Xiem Trinh ◽

Son Minh Pham ◽

Trong Huynh Nguyen

Keyword(s):

Tensile Strength ◽

3D Printing ◽

Fused Deposition Modeling ◽

Complex Geometry ◽

Three Dimensional ◽

Layer By Layer ◽

Layer Height ◽

Fused Deposition ◽

Deposition Modeling ◽

Printing Parameters

Additive manufacturing (3D printing) is a hopeful technique that is used to produce complex geometry parts in a layer-by-layer method. Fused deposition modeling (FDM) is a popular 3D printing technology for producing components of thermoplastic polymers. In FDM process, the part quality is influenced strongly by the printing parameters. Until now, these parameters stil need to be investigated. Therefore, in this study, the influence of FDM 3D printing parameters on the tensile strength of product will be investigated. By experiment, three parameters, that is, layer height, solid layer top, and first-layer height, were studied. The investigation shows that the layer height is the only parameter impacted the tensile strength of the product.

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Biodegradable 3D Printed Polymer Microneedles for Transdermal Drug Delivery

10.26434/chemrxiv.5851950.v1 ◽

2018 ◽

Cited By ~ 1

Author(s):

Michael A. Luzuriaga ◽

Danielle R. Berry ◽

John C. Reagan ◽

Ronald A. Smaldone ◽

Jeremiah J. Gassensmith

Keyword(s):

Drug Delivery ◽

3D Printing ◽

Transdermal Drug Delivery ◽

Fused Deposition Modeling ◽

Fused Deposition ◽

Modeling Software ◽

Deposition Modeling ◽

3D Printed ◽

Microfabrication Technique ◽

Mechanical Strengths

Biodegradable polymer microneedle (MN) arrays are an emerging class of transdermal drug delivery devices that promise a painless and sanitary alternative to syringes; however, prototyping bespoke needle architectures is expensive and requires production of new master templates. Here, we present a new microfabrication technique for MNs using fused deposition modeling (FDM) 3D printing using polylactic acid, an FDA approved, renewable, biodegradable, thermoplastic material. We show how this natural degradability can be exploited to overcome a key challenge of FDM 3D printing, in particular the low resolution of these printers. We improved the feature size of the printed parts significantly by developing a post fabrication chemical etching protocol, which allowed us to access tip sizes as small as 1 μm. With 3D modeling software, various MN shapes were designed and printed rapidly with custom needle density, length, and shape. Scanning electron microscopy confirmed that our method resulted in needle tip sizes in the range of 1 – 55 µm, which could successfully penetrate and break off into porcine skin. We have also shown that these MNs have comparable mechanical strengths to currently fabricated MNs and we further demonstrated how the swellability of PLA can be exploited to load small molecule drugs and how its degradability in skin can release those small molecules over time.

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Desain dan Pembuatan Prototype Piston Honda MEGAPRO FI Menggunakan 3D Printing

SPROCKET JOURNAL OF MECHANICAL ENGINEERING ◽

10.36655/sprocket.v1i2.184 ◽

2020 ◽

Vol 1 (2) ◽

pp. 81-91

Author(s):

Frince Marbun ◽

Richard A.M. Napitupulu

Keyword(s):

3D Printing ◽

Computer Aided Design ◽

Fused Deposition Modeling ◽

Layer By Layer ◽

Printing Technology ◽

3D Printing Technology ◽

Fused Deposition ◽

Deposition Modeling ◽

Manufacturing Technologies ◽

Aided Design

3D printing technology has great potential in today's manufacturing world, one of its uses is in making miniatures or prototypes of a product such as a piston. One of the most famous and inexpensive 3D printing (additive manufacturing) technologies is Fused Deposition Modeling (FDM), the principle FDM works by thermoplastic extrusion through a hot nozzle at melting temperature then the product is made layer by layer. The two most commonly used materials are ABS and PLA so it is very important to know the accuracy of product dimensions. FDM 3D Printing Technology is able to make duplicate products accurately using PLA material. FDM machines work by printing parts that have been designed by computer-aided design (CAD) and then exported in the form of STL or .stl files and uploaded to the slicer program to govern the printing press according to the design. Using Anet A8 brand 3D printing tools that are available to the public, Slicing of general CAD geometry files such as autocad and solidwork is the basis for making this object. This software is very important to facilitate the design process to be printed. Some examples of software that can be downloaded and used free of charge such as Repetier-Host and Cura. by changing the parameters in the slicer software is very influential in the 3D printing manufacturing process.

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Tensile Strength and Flexural Strength Testing of Acrylonitrile Butadiene Styrene (ABS) Materials for Biomimetic Robotic Applications

Journal of Biomimetics Biomaterials and Biomedical Engineering ◽

10.4028/www.scientific.net/jbbbe.20.11 ◽

2014 ◽

Vol 20 ◽

pp. 11-21 ◽

Cited By ~ 4

Author(s):

Tran Linh Khuong ◽

Zhao Gang ◽

Muhammad Farid ◽

Rao Yu ◽

Zhuang Zhi Sun ◽

...

Keyword(s):

Tensile Strength ◽

3D Printing ◽

Rapid Prototyping ◽

Fused Deposition Modeling ◽

Acrylonitrile Butadiene Styrene ◽

Printing Technology ◽

3D Printing Technology ◽

Fused Deposition ◽

Deposition Modeling ◽

Butadiene Styrene

Biomimetic robots borrow their structure, senses and behavior from animals, such as humans or insects, and plants. Biomimetic design is design ofa machine, a robot or a system in engineeringdomain thatmimics operational and/orbehavioral model of a biological system in nature. 3D printing technology has another name as rapid prototyping technology. Currently it is being developed fastly and widely and is applied in many fields like the jewelry, footwear, industrial design, architecture, engineering and construction, automotive, aerospace, dental and medical industry, education, geographic information system, civil engineering, guns. 3D printing technology is able to manufacture complicated, sophisticated details that the traditional processing method cannot manufacture. Therefore, 3D printing technology can be seen as an effective tool in biomimetic, which can accurately simulate most of the biological structure. Fused Deposition Modeling (FDM) is a technology of the typical rapid prototyping. The main content of the article is the focusing on tensile strength test of the ABS-Acrylonitrile Butadiene Styrene material after using Fused Deposition Modeling (FDM) technology, concretization after it’s printed by UP2! 3D printer. The article focuses on two basic features which are Tensile Strength and Determination of flexural properties.

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Properties and applications of electrically conductive thermoplastics for additive manufacturing of sensors

tm - Technisches Messen ◽

10.1515/teme-2016-0057 ◽

2017 ◽

Vol 84 (9) ◽

Cited By ~ 6

Author(s):

Benedikt Hampel ◽

Samuel Monshausen ◽

Meinhard Schilling

Keyword(s):

3D Printing ◽

Fused Deposition Modeling ◽

Electrical Conductance ◽

Electrically Conductive ◽

Fused Deposition ◽

Printing Technique ◽

Deposition Modeling ◽

3D Printed ◽

3D Printing Technique ◽

Printing Parameters

AbstractIn consequence of the growing diversity of materials in the fused deposition modeling 3D printing technique, electrically conductive materials are commercially available. In this work two filaments based on thermoplastics filled with carbon or metal nanoparticles are analyzed in terms of their electrical conductance. The printing parameters to process the materials with the 3D printer are optimized with the design of experiments (DoE) method. A model to calculate the resistance of such 3D printed structures is presented and a demonstrator as a proof of concept was 3D printed based on these results. In addition, 3D printing of capacitors is investigated.

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Determining the parameters for a 3D-printing process using the fused deposition modeling in order to manufacture an article with the required structural parameters

Eastern-European Journal of Enterprise Technologies ◽

10.15587/1729-4061.2021.227075 ◽

2021 ◽

Vol 2 (1 (110)) ◽

pp. 70-80

Author(s):

Oleksii Vambol ◽

Andrii Kondratiev ◽

Svitlana Purhina ◽

Maryna Shevtsova

Keyword(s):

3D Printing ◽

Fused Deposition Modeling ◽

Structural Parameters ◽

Technological Parameters ◽

Non Linear Programming ◽

Fused Deposition ◽

Elasticity Module ◽

Deposition Modeling ◽

The Impact ◽

Printing Parameters

The mass application of FDM technology is slowed down due to the difficulty of selecting 3D printing parameters in order to manufacture an article with the required characteristics. This paper reports a study into the impact of 3D printing parameters (temperature, print speed, layer height) on mechanical parameters (strength, elasticity module), as well as on the accuracy of printing and roughness of the surface of a specimen based on thermoplastic (PLA plastic). Several batches of specimens were fabricated for this study in accordance with ASTM D638 and ASTM D695, which were tested for tension, geometric accuracy, and roughness. Based on the experimental data, regression analysis was carried out and the functional dependences of the strength, elasticity module, printing precision, roughness of a surface on 3D printing parameters (temperature, speed, thickness of the layer) were constructed. In addition, the derived mathematical model underlying a method of non-linear programming has established such printing parameters that could provide for the required properties of a structure. The analytical dependences reported in the current work demonstrate a high enough determination factor in the examined range of parameters. Using functional dependences during the design phase makes it possible to assess the feasibility of its manufacture with the required properties, reduce the time to work out the process of printing it, and give recommendations on the technological parameters of 3D printing. The recommendations from this study could be used to make PLA-plastic articles for various purposes with the required properties

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Effects of wood flour and MA-EPDM on the properties of fused deposition modeling 3D-printed poly lactic acid composites

BioResources ◽

10.15376/biores.16.4.7122-7138 ◽

2021 ◽

Vol 16 (4) ◽

pp. 7122-7138

Author(s):

Sang-U Bae ◽

Young-Rok Seo ◽

Birm-June Kim ◽

Min Lee

Keyword(s):

Lactic Acid ◽

3D Printing ◽

Fused Deposition Modeling ◽

Wood Flour ◽

Poly Lactic Acid ◽

Common System ◽

Fused Deposition ◽

Deposition Modeling ◽

3D Printed ◽

Material Composite

Fused deposition modeling (FDM) 3D printing technology is the most common system for polymer additive manufacturing (AM). Recent studies have been conducted to expand both the range of materials that can be used for FDM and their applications. As a filler, wood flour was incorporated into poly lactic acid (PLA) polymer to develop a biocomposite material. Composite filaments were manufactured with various wood flour contents and then successfully used for 3D printing. Morphological, mechanical, and biodegradation properties of FDM 3D-printed PLA composites were investigated. To mitigate brittleness, 5 phr of maleic anhydride grafted ethylene propylene diene monomer (MA-EPDM) was added to the composite blends, and microstructural properties of the composites were examined by scanning electron microscopy (SEM). Mechanical strength tests demonstrated that elasticity was imparted to the composites. Additionally, test results showed that the addition of wood flour to the PLA matrix promoted pore generation and further influenced the mechanical and biodegradation properties of the 3D-printed composites. An excellent effect of wood flour on the biodegradation properties of FDM 3D-printed PLA composites was observed.

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Polymer Composites Used in Rapid Prototyping Technology

Advances in Manufacturing Science and Technology ◽

10.2478/amst-2019-0003 ◽

2020 ◽

Vol 44 (1) ◽

pp. 15-20

Author(s):

Katarzyna Bulanda ◽

Mariusz Oleksy ◽

Rafał Oliwa ◽

Grzegorz Budzik ◽

Tadeusz Markowski

Keyword(s):

Mechanical Properties ◽

3D Printing ◽

Fused Deposition Modeling ◽

New Materials ◽

Fused Deposition ◽

The Matrix ◽

Molded Parts ◽

Deposition Modeling ◽

Injection Molded ◽

The Impact

AbstractNew materials and filaments dedicated to 3D printing were obtained using the fused deposition modeling method, and the properties of the produced materials were investigated. Polylactide was used as a polymer base for the assays because of the desired properties of the polymer, mainly biodegradability, and the matrix was refilled by the addition of metallic nanofillers, such as bronze, copper, brass, and steel. For the composites obtained, mechanical properties were investigated to determine the dependence of the obtained results on the content and type of filler used and on the method of fabrication of the fittings. It was found that the additives present in the polymer matrix increased the fluidity of the material. The best results were obtained for the compositions with bronze and steel in which the mass flow rate was 72.97 and 79.99 g/10 min, respectively. The filled material that had lower hardness was measured by Rockwell and the impact strength was measured by Charpy. In addition, it was found that injection-molded parts obtained much better mechanical properties than those obtained by 3D printing.

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