scholarly journals Design and Analysis of 3D Printable Foot Prosthesis

2017 ◽  
Vol 61 (4) ◽  
pp. 282 ◽  
Author(s):  
Bence Rochlitz ◽  
Dávid Pammer

3D printing manufacturing process has the possibilities to produce individual medical devices, especially implants and prosthesis with short production time. The aim of this study is to design a 3D printable Energy Storage and Return (ESAR) foot prosthesis for transtibial amputees with a novel geometry. The criteria of the prosthesis were 3D printable, low cost, simply geometry and satisfying mechanical properties for low activity use. The finite element analysis of the designed foot prosthesis was conducted in each of the three support phases of the walking cycle (controlled plantarflexion, controlled dorsiflexion, powered plantarflexion or push-off phase). Besides of the simulations the prototype was printed by fused deposit modeling (FDM) technology, used ABS material and the produced prototype was investigated in quasi-static and cyclic compression. It can be stated after the investigation (simulation and test) that the 3D printed prototype fulfill the requirements and it can be used as passive ESAR foot prosthesis.

2013 ◽  
Vol 461 ◽  
pp. 57-62
Author(s):  
Xiao Ting Jiang ◽  
Ce Guo ◽  
Xiu Yan Cao ◽  
Zhen Yu Lu

Based on the microstructure of the cross-section of the beetle's elytra, a kind of bio-inspiredlightweight structure was designed and made by the carbon fiber material. The compressive andshear mechanical properties of the lightweight structures were studied with finite element method.In addition, quasi-static compression experiments of the structure samples were carried out. Theexperimental results and the finite element analysis results were compared and analyzed, whichproved the effectiveness of the finite element analysis.


2019 ◽  
Vol 26 (3) ◽  
pp. 549-555
Author(s):  
Jin Young Choi ◽  
Mark Timothy Kortschot

Purpose The purpose of this study is to confirm that the stiffness of fused filament fabrication (FFF) three-dimensionally (3D) printed fiber-reinforced thermoplastic (FRP) materials can be predicted using classical laminate theory (CLT), and to subsequently use the model to demonstrate its potential to improve the mechanical properties of FFF 3D printed parts intended for load-bearing applications. Design/methodology/approach The porosity and the fiber orientation in specimens printed with carbon fiber reinforced filament were calculated from micro-computed tomography (µCT) images. The infill portion of the sample was modeled using CLT, while the perimeter contour portion was modeled with a rule of mixtures (ROM) approach. Findings The µCT scan images showed that a low porosity of 0.7 ± 0.1% was achieved, and the fibers were highly oriented in the filament extrusion direction. CLT and ROM were effective analytical models to predict the elastic modulus and Poisson’s ratio of FFF 3D printed FRP laminates. Research limitations/implications In this study, the CLT model was only used to predict the properties of flat plates. Once the in-plane properties are known, however, they can be used in a finite element analysis to predict the behavior of plate and shell structures. Practical implications By controlling the raster orientation, the mechanical properties of a FFF part can be optimized for the intended application. Originality/value Before this study, CLT had not been validated for FFF 3D printed FRPs. CLT can be used to help designers tailor the raster pattern of each layer for specific stiffness requirements.


2012 ◽  
Vol 184-185 ◽  
pp. 534-537
Author(s):  
Jing Jing Zhou ◽  
Ai Dong Guo ◽  
Chun Hui Li ◽  
Zhen Jiang Lin ◽  
Tie Zhuang Wu

By setting contact sets, achieved overall analysis results of the mechanical properties with omni-direction side-loading forklift truck lifting system based on COSMOSWorks. And made an experimental measurements to omni-direction side-loading forklift truck lifting system by electrometric methods. There was a good relevance between experimental data and calculation values, and the deviation was basically within the 10 percent allowed. Finally, in this way it verified the correctness and reliability of the finite element analysis by experimental measurements. Ensured the omni-direction side-loading forklift truck lifting system could be safe and efficient to work. And also it laid a foundation for subsequent structural optimization.


2018 ◽  
Vol 777 ◽  
pp. 416-420
Author(s):  
Juthanee Phromjan ◽  
Chakrit Suvanjumrat

The natural rubber compound of each layer of solid tire had determined the mechanical properties in tension. It was found that the stress-strain relation of each material tire layer was fitted very well with the Ogden constitutive model. The R2 which was 0.986, 0.996 and 0.985 represented the certain curve fitting on the internal, middle and tread layer of solid tire, respectively. Subsequently, the Ogden model was implemented in the finite element model of the rubber specimen and solid tire. The finite element analysis results obtained an average error of 18.00% and 14.63% for the specimen and solid tire model by comparing to the physical experiment, respectively. Particularly, the mechanical properties of the natural compounds could be used to predict the ultimate compression load for the solid tire failure.


2011 ◽  
Vol 368-373 ◽  
pp. 1038-1041
Author(s):  
An Hong Bao ◽  
Zhen Yu Qiu ◽  
Peng Wang

Debonding of concrete occurs when the interface principal stress reaches the ultimate tensile strength. We propose the use of carbon fiber plate attached to the beam bottom, which makes finite element analysis of the mechanical properties of debonding concrete beams more reasonable. In addition, formulas of this theory are given and applied in the finite element analysis. Finally, it is shown by a number of experimental results.


2021 ◽  
Vol 272 ◽  
pp. 02017
Author(s):  
Xiaomeng Zhang ◽  
Weilun Ding ◽  
Qingying Ren ◽  
Wenting Liu ◽  
Qiaji Wang

In this paper, a new type of prefabricated concrete structure system is put forward, and a new type of bi-directional multi-ribbed floor is put forward in combination with this system.Finite element analysis is carried out on the floor, and its mechanical properties are analyzed, and compared with the test hysteresis curve, the rationality and correctness of the finite element analysis are obtained.


Mechanika ◽  
2019 ◽  
Vol 25 (5) ◽  
pp. 406-412
Author(s):  
Suleyman Kilic

Thanks to their low density and high strength, the 7XXX series aluminum alloys are widely used as a support/beam parts in the aerospace industry. This alloy is target in the lightening studies of the automotive industry and surveys for sheet metal are still in progress. It is a series of alloys that can be applied to the aging process and has the most effect on mechanical properties. As formability is quite weak, methods are investigated. In this study, tensile test, bending test and Erichsen tests are performed at different deformation rates and temperatures. As a result of the experiments, it has been seen that the formability increases at high temperature and low deformation rates. If paint baking time is long, there will be no loss of strength. Also, the bending process is modeled with the help of the finite element analysis programs and the springback estimations are examined. It is seen that the results of the modeling process are quite successful. The effect of the strain rate sensitivity is determined.


2021 ◽  
Vol 7 (1) ◽  
Author(s):  
Kristin M. Fischer ◽  
Andrew P. Howell

AbstractHealth care waste can be a costly expenditure for facilities as specific disposal methods must be used to prevent the spread of pathogens. If more multi-use medical devices were available, it could potentially relieve some of this burden; however, sterilization between uses is important in preventing disease transmission. 3D printing has the ability to easily create custom medical devices at a low cost, but the majority of filaments utilized cannot survive steam sterilization. Polypropylene (PP) can withstand autoclave temperatures, but is difficult to print as it warps and shrinks during printing; however, a composite PP filament reduces these effects. Commercially available PP and glass filled PP (GFPP) filaments were successfully 3D printed into 30 × 30 × 30 mm cubes with no shrinking or warping and were autoclaved. The 134 °C autoclave temperature was too high as several cubes melted after two to three rounds, but both PP and GFPP cubes displayed minimal changes in mass and volume after one, four, seven, and ten rounds of autoclaving at 121 °C. GFPP cubes autoclaved zero, four, seven, and ten times had significantly smaller average compressive stress values compared to all PP groups, but the GFPP cubes autoclaved once were only less than PP cubes autoclaved zero, seven and ten times. GFPP cubes autoclaved zero, one, four, and seven times also deformed less indicating that the embedded glass fibers provided additional strength. While a single method was found that successfully printed PP and GFPP cubes that were able to survive up to ten rounds of autoclaving, future work should include further investigation into the mechanical properties and increasing the number of autoclave rounds.


2021 ◽  
Vol 11 (1) ◽  
Author(s):  
Wencke Krings ◽  
Jordi Marcé-Nogué ◽  
Stanislav N. Gorb

AbstractThe radula, a chitinous membrane with embedded tooth rows, is the molluscan autapomorphy for feeding. The morphologies, arrangements and mechanical properties of teeth can vary between taxa, which is usually interpreted as adaptation to food. In previous studies, we proposed about trophic and other functional specialisations in taenioglossan radulae from species of African paludomid gastropods. These were based on the analysis of shape, material properties, force-resistance, and the mechanical behaviour of teeth, when interacting with an obstacle. The latter was previously simulated for one species (Spekia zonata) by the finite-element-analysis (FEA) and, for more species, observed in experiments. In the here presented work we test the previous hypotheses by applying the FEA on 3D modelled radulae, with incorporated material properties, from three additional paludomid species. These species forage either on algae attached to rocks (Lavigeria grandis), covering sand (Cleopatra johnstoni), or attached to plant surface and covering sand (Bridouxia grandidieriana). Since the analysed radulae vary greatly in their general size (e.g. width) and size of teeth between species, we additionally aimed at relating the simulated stress and strain distributions with the tooth sizes by altering the force/volume. For this purpose, we also included S. zonata again in the present study. Our FEA results show that smaller radulae are more affected by stress and strain than larger ones, when each tooth is loaded with the same force. However, the results are not fully in congruence with results from the previous breaking stress experiments, indicating that besides the parameter size, more mechanisms leading to reduced stress/strain must be present in radulae.


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