scholarly journals Stall margin improvement in a low-speed axial compressor rotor using a blockage-optimised single circumferential casing groove

2020 ◽  
Author(s):  
Ahmad Fikri Bin Mustaffa ◽  
◽  
Vasudevan Kanjirakkad ◽  
2021 ◽  
Vol 5 ◽  
pp. 79-89
Author(s):  
Ahmad Fikri Mustaffa ◽  
Vasudevan Kanjirakkad

The stall margin of tip-critical axial compressors can be improved by using circumferential casing grooves. From previous studies, in the literature, the stall margin improvement due to the casing grooves can be attributed to the reduction of the near casing blockage. The pressure rise across the compressor as the compressor is throttled intensifies the tip leakage flow. This results in a stronger tip leakage vortex that is thought to be the main source of the blockage. In this paper, the near casing blockage due to the tip region aerodynamics in a low-speed axial compressor rotor is numerically studied and quantified using a mass flow-based blockage parameter. The peak blockage location at the last stable operating point for a rotor with smooth casing is found to be at about 10% of the tip chord aft of the tip leading edge. Based on this information, an optimised single casing groove design that minimises the peak blockage is found using a surrogate-based optimisation approach. The implementation of the optimised groove is shown to produce a stall margin improvement of about 5%.


2014 ◽  
Vol 23 (2) ◽  
pp. 114-119 ◽  
Author(s):  
Gang Li ◽  
Yanji Xu ◽  
Lingyuan Yang ◽  
Wei Du ◽  
Junqiang Zhu ◽  
...  

Author(s):  
HaoGuang Zhang ◽  
Feng Tan ◽  
YanHui Wu ◽  
WuLi Chu ◽  
Wei Wang ◽  
...  

For compressor blade tip stall, one effective way of extending stable operating range is with the application of circumferential grooved casing treatment and its validity was proved by a lot of experimental and numerical investigations. The emphases of most circumferential grooved investigations are focused on the influence of groove depth and groove number on compressor stability, and there is few investigations dealt with the center offset degree of circumferential grooves casing treatment. Hence, an axial compressor rotor with casing treatment (CT) was investigated with experimental and numerical methods to explore the effect of center offset degree on compressor stability and performance. In the work reported here, The center offset degree is defined as the ratio of the central difference between rotor tip axial chord and CT to the axial chord length of rotor tip. When the center of CT is located within the upstream direction of the center of rotor tip axial chord, the value of center offset degree is positive. The experimental and numerical results show that stall margin improvement gained with CT is reduced as the value of center offset degree varies from 0 to 0.33 or −0.33, and the CT with −0.33 center offset degree achieves the lowest value of stall margin improvement at 53% and 73% design rotational speed. The detailed analysis of the flow-field in compressor tip indicates that there is not positive effect made by grooves on leading edge of rotor blade tip when the value of center offset degree is −0.33. As the mass flow of compressor reduces further, tip clearance leakage flow results in the outlet blockage due to the absence of the positive action of grooves near blade tip tail when the value of center offset degree is 0.33. Blockage does not appear in rotor tip passage owing to utilizing the function of all grooves with CT of 0 center offset degree.


2020 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Ahmad Fikri Mustaffa ◽  
Vasudevan Kanjirakkad

Purpose This paper aims to understand the aerodynamic blockage related to near casing flow in a transonic axial compressor using numerical simulations and to design an optimum casing groove for stall margin improvement using a surrogate optimisation technique. Design/methodology/approach A blockage parameter (Ψ) is introduced to quantify blockage across the blade domain. A surrogate optimisation technique is then used to find the optimum casing groove design that minimises blockage at an axial location where the blockage is maximum at near stall conditions. Findings An optimised casing groove that improves the stall margin by about 1% can be found through optimisation of the blockage parameter (Ψ). Originality/value Optimising for stall margin is rather lengthy and computationally expensive, as the stall margin of a compressor will only be known once a complete compressor map is constructed. This study shows that the cost of the optimisation can be reduced by using a suitably defined blockage parameter as the optimising parameter.


Author(s):  
N. A. Cumpsty

Results are presented and discussed from an axial compressor rotor operated with an axial skewed slot casing treatment over part of the circumference. The compressor was one for which stall was initiated in the tip region and for this type there is some potential for stall margin improvement with lower loss using this. The main significance of the experiments is, however, the possibility of looking at aspects of stall inception. Normally stall inception is a brief transient with an unknown start time and is difficult to study but with the partial casing treatment it was possible to make the untreated section operate continuously in such a way that it underwent the processes normally leading to stall. For a tip stalling rotor the experiments identify the annulus boundary layer as the crucial region of the flow and spillage of the tip-clearance flow forward of the blades as a process leading to the rapid build up of blockage prior to instability and stall.


Author(s):  
N. K. W. Lee ◽  
E. M. Greitzer

An experimental investigation was carried out to examine the effects on stall margin of flow injection into, and flow removal out of, the endwall region of an axial compressor blade row. A primary objective of the investigation was clarification of the mechanism by which casing treatment (which involves both removal and injection) suppresses stall in turbomachines. To simulate the relative motion between blade and treatment, the injection and removal took place through a slotted hub rotating beneath a cantilevered stator row. Overall performance data and detailed (time-averaged) flowfield measurements were obtained. Flow injection and removal both increased the stalling pressure rise, but neither was as effective as the wall treatment. Removal of high blockage flow is thus not the sole reason for the observed stall margin improvement in casing or hub treatment, as injection can also contribute significantly to stall suppression. The results also indicate that the increase in stall pressure rise with injection is linked to the streamwise momentum of the injected flow, and it is suggested that this should be the focus of further studies.


Author(s):  
Wei Zhu ◽  
Songtao Wang ◽  
Longxin Zhang ◽  
Jun Ding ◽  
Zhongqi Wang

This study aimed to enhance the understanding of flow phenomena in low-reaction aspirated compressors. Three-dimensional, multi-passage steady and unsteady numerical simulations are performed to investigate the performance sensitivity to tip clearance variation on the first-stage rotor of a multistage low-reaction aspirated compressor. Three kinds of tip clearance sizes including 1.0τ, 2.0τ and 3.0τ are modeled, in which 1.0τ corresponds to the designed tip clearance size of 0.2 mm. The steady numerical simulations show that the overall performance of the rotor moves toward lower mass flow rate when the tip clearance size is increased. Moreover, energy losses, efficiency reduction and stall margin decrease are also observed with increasing tip clearance size. This can be mostly attributed to the damaging impact of intense tip clearance flow. For unsteady simulation, the result shows periodical oscillation of the tip leakage vortex and a “two-passage periodic structure” in the tip region at the near-stall point. The occurrence of the periodical oscillation is due to the severe interaction between the tip clearance flow and the shock wave. However, the rotor operating state is still stable at this working point because a dynamic balance is established between the tip clearance flow and incoming flow.


2006 ◽  
Vol 129 (3) ◽  
pp. 730-737 ◽  
Author(s):  
Manuj Dhingra ◽  
Yedidia Neumeier ◽  
J. V. R. Prasad ◽  
Andrew Breeze-Stringfellow ◽  
Hyoun-Woo Shin ◽  
...  

A stability measure rooted in the unsteady characteristics of the flow field over the compressor rotor has been previously developed. The present work explores the relationship between the stochastic properties of this measure, called the correlation measure, and the compressor stability boundary. A stochastic model has been developed to gauge the impact of the correlation measure’s stochastic nature on its applicability to compressor stability management. The genesis of this model is in the fundamental properties of a specific stochastic process, one that is created by the threshold crossings of a random process. The model validation utilizes data obtained on three different axial compressor facilities. These include a single-stage low-speed axial compressor, a four-stage low-speed research compressor, and an advanced technology demonstrator high-speed compressor. This paper presents details of the model development and validation, as well as closed loop experimental results to demonstrate correlation measure’s usefulness in compressor stability management.


Author(s):  
M Künzelmann ◽  
R Urban ◽  
R Mailach ◽  
K Vogeler

The stable operating range of axial compressors is limited by the onset of rotating stall and surge. Mass injection upstream of the tip of an axial compressor rotor is a stability enhancement approach which can be effective in suppressing stall in tip-critical rotors, and thus increasing the operating range of compressors. In this article, investigations on active flow control related to the rotor tip gap sensitivity are discussed. The experiments were performed in a 1.5-stage low-speed research compressor. Measurements at part speed (80 per cent) and full speed (100 per cent) with varying injection rates are discussed. These tests were performed for two rotor tip clearances of 1.3 per cent and 4.3 per cent of rotor blade tip chord. Results on the compressor map, the flow field as well as transient measurements to identify the stall inception are discussed. Supplementary, the numerical results are compared to the experiments based on the configuration with the greatest benefit in operating range enhancement.


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