scholarly journals Enhanced Dry Process Method for Modified Asphalt Containing Plastic Waste

2021 ◽  
Vol 8 ◽  
Author(s):  
Hasanain Radhi Radeef ◽  
Norhidayah Abdul Hassan ◽  
Ahmad Razin Zainal Abidin ◽  
Mohd Zul Hanif Mahmud ◽  
Nur Izzi Md. Yusoffa ◽  
...  

In recent years, the proliferation of plastic waste has become a global problem. A potential solution to this problem is the dry process, which incorporates plastic waste into asphalt mixtures. However, the dry process often has inconsistent performance due to poor interaction with binder and improper distribution of plastic waste particles in the mixture skeleton. This inconsistency may be caused by inaccurate mixing method, shredding size, mixing temperature and ingredient priorities. Thus, this study aims to improve the consistency of the dry process by comparing the control asphalt mixture and two plastic waste-modified asphalt mixtures prepared using the dry process. This study used crushed granite aggregate with the nominal maximum aggregate size of 14 mm whereas the shredded plastic bag is in the range of 5–10 mm. Quantitative sieving analysis and performance tests were carried out to examine the effects of plastic waste added into the asphalt mixture. The volumetric and performance properties combined with image analysis of the modified mixtures were obtained and compared with the control mixture. In addition, the moisture damage, resilient modulus, creep deformation and rutting were evaluated. This study also highlighted in detail the distribution of plastic particles in the final skeleton of the asphalt mixture. Based on the analysis, an enhanced dry process of mixing procedure was proposed and evaluated. Results showed that the addition of plastic particles using the conventional dry process leads to the deviation in the aggregate structure as high plastic content is added. Furthermore, the enhanced dry process developed in this study presents substantial enhancement in the asphalt performance, particularly with plastic waste that accounts for 20% of the weight of the asphalt binder.

Author(s):  
Tongyan Pan ◽  
Erol Tutumluer ◽  
Samuel H. Carpenter

The resilient modulus measured in the indirect tensile mode according to ASTM D 4123 reflects effectively the elastic properties of asphalt mixtures under repeated load. The coarse aggregate morphology quantified by angularity and surface texture properties affects resilient modulus of asphalt mixes; however, the relationship is not yet well understood because of the lack of quantitative measurement of coarse aggregate morphology. This paper presents findings of a laboratory study aimed at investigating the effects of the material properties of the major component on the resilient modulus of asphalt mixes, with the coarse aggregate morphology considered as the principal factor. With modulus tests performed at a temperature of 25°C, using coarse aggregates with more irregular morphologies substantially improved the resilient modulus of asphalt mixtures. An imaging-based angularity index was found to be more closely related to the resilient modulus than an imaging-based surface texture index, as indicated by a higher value of the correlation coefficient. The stiffness of the asphalt binder also had a strong influence on modulus. When the resilient modulus data were grouped on the basis of binder stiffnesses, the agreement between the coarse aggregate morphology and the resilient modulus was significantly improved in each group. Although the changes in aggregate gradation did not significantly affect the relationship between the coarse aggregate morphology and the resilient modulus, decreasing the nominal maximum aggregate size from 19 mm to 9.5 mm indicated an increasing positive influence of aggregate morphology on the resilient modulus of asphalt mixes.


Author(s):  
Ibrahim A. Abdalfattah ◽  
Walaa S. Mogawer ◽  
Kevin D. Stuart

This study addresses the effects of recycled polyethylene (RPE) on the performances of both asphalt binders and asphalt mixtures. Whether using RPE in an asphalt mixture might leach harmful chemicals into rainwater or melted snow was also determined. Two processes, wet and dry, were used to formulate the RPE modified asphalt binders and mixtures. In the wet process, RPE was added to asphalt binder. In the dry process, it was added to heated aggregates. RPE from two sources and PG 64-22 virgin asphalt binders from two sources were used in this study. In conclusion, RPE improved the rutting resistance of the asphalt binders and asphalt mixtures. However, it had adverse effects on their resistance to intermediate-temperature and non-load associated cracking. The dry process could produce a mixture with a higher RPE dosage compared with the wet process using one virgin asphalt binder but not the other; thus, the virgin asphalt binder source was a significant factor for the dry process. Based on an embryotoxicity test, it was found that RPE can be used by the asphalt paving industry without creating any significant environmental risks.


Author(s):  
Benjamin F. Bowers

The work presented attempts to address reflective cracking of asphalt-surfaced pavements through binder modification with a highly polymer (HP)-modified asphalt binder. Nine asphalt mixtures ranging from fine dense-graded mixtures to stone matrix asphalt (SMA) mixtures were investigated with conventional polymer modified binders and HP binder. The dynamic modulus test, overlay test (OT), and semi-circular bend (SCB) test were used to evaluate the mixtures. In the cracking tests, HP mixtures outperformed the conventionally modified control mixtures for the same mixture type. For HP mixtures, in general, SMA mixtures performed better in the cracking test than dense-graded mixtures. One of the dense-graded mixtures having larger nominal maximum aggregate size (NMAS) performed better than the mixture with a smaller NMAS, whereas the other having a larger NMAS was not significantly different in crack testing. Further, a discussion on the calculation of bulk specific gravity and percent air voids in a cut OT and SCB specimen using saturated surface dry or vacuum sealing methods is presented.


Author(s):  
Salih Kocak ◽  
M. Emin Kutay

Three major methods are used to produce crumb rubber modified asphalt pavement: the dry process (CRDry), the terminal blend process (CRTB), and the wet process (CRWet). Although the CRDry process replaces the portion of fine aggregate in the asphalt mixture with crumb rubber (CR) particles, the CRWet process incorporates CR particles into hot liquid asphalt before it is mixed with aggregates. CRTB is known as a special type of CRWet process in which the CR is blended with asphalt binder at the asphalt terminal. In general, the CRWet process can integrate 15% to 22% CR by weight of the binder. This amount ranges from 10% to 12% in the CRTB process as a result of the limitations associated with transportation and pumping. This study investigated the feasibility of increasing the CR content of CRTB modified asphalt mixtures. The addition to the mixture of about 0.5% CR (by weight of the mix) through the CRDry process doubled the amount of rubber to be found in a conventional CRTB mix. The relative performances of the CRTB and the CRTB+CRDry processes [i.e., crumb rubber hybrid (CRHY)] were investigated with respect to their linear viscoelastic properties, rutting susceptibility, moisture damage, resistance to fatigue, and low temperature cracking. It was shown that it was possible to increase the amount of CR in the mixture through the use of the CRHY method proposed here, without adverse effect on the performance of the mixture.


2015 ◽  
Vol 77 (32) ◽  
Author(s):  
Mohd Khairul Idham ◽  
Mohd Rosli Hainin

In pavement industries, incorporating appropriate amount of reclaimed asphalt pavement (RAP) in the fresh mixtures is one of the approaches to attain sustainable principle in construction. Usage RAP materials have been practiced since 1970s, however, pavements made with RAP will reach the end of service life and need to be recycled again. Only a few studies done on the second recycle of RAP (R2AP). Therefore, this paper aimed to investigate the effect of incorporating RAP and R2AP in the asphalt mixture. RAP was collected from in-service road which was exposed to the environment and traffic for seven years. While, the second cycle of RAP (R2AP) was obtained through the laboratory aging process.  20, 40, and 60 % of RAP and R2AP were mixed with fresh dense graded aggregates to form Asphaltic Concrete with 14 mm nominal maximum aggregate size (AC 14). Resilient modulus test was performed to evaluate the performance on rutting resistance. Tensile strength was also evaluated at 25 °C as an indicator for fatigue resistance. 60 % of RAP and 40 % of R2AP are observed to the best optimum amount to be added in the fresh mixture in order to improve both fatigue and rutting resistance.


2021 ◽  
Vol 13 (12) ◽  
pp. 6634
Author(s):  
Hayder Al Hawesah ◽  
Monower Sadique ◽  
Clare Harris ◽  
Hassan Al Nageim ◽  
Karl Stopp ◽  
...  

Hot mix asphalt has various benefits such as good workability and durability. It is one of the most general materials used as asphalt mixtures in road pavements. Asphalt mixtures and binders can be improved by modifying them with various additives. Gilsonite is a natural asphalt hydrocarbon which may be used as an additive to hot mix asphalt. It is used as an asphalt binder modifier (wet process) and an asphalt mixture modifier (dry process) to improve the properties of the mix. It provides the option of improved rheological properties, stability, strength rutting resistance and moisture sensitivity. This paper examines the current research relating to the use of gilsonite to improve the asphalt properties (binder and mixture). The rheological properties of the modified asphalt binders and mechanical properties of the modified asphalt mixtures will be reviewed. The influence of adding gilsonite individually or combined with other additives will be discussed. Furthermore, assessment of the environmental and economic perspectives of the studied asphalt along with some suggestions to improve the asphalt binders and mixtures will be explored.


2015 ◽  
Vol 2015 ◽  
pp. 1-6 ◽  
Author(s):  
Seong-Hyeok Lee ◽  
Dae-Wook Park ◽  
Hai Viet Vo ◽  
Samer Dessouky

The research has been initiated to develop the asphalt mixtures which are suitable for the surface of asphalt concrete directly fastened track (ADFT) system and evaluate the performance of the asphalt mixture. Three aggregate gradations which are upper (finer), medium, and below (coarser). The nominal maximum aggregate size of asphalt mixture was 10 mm. Asphalt mixture design was conducted at 3 percent air voids using Marshall mix design method. To make impermeable asphalt mixture surface, the laboratory permeability test was conducted for asphalt mixtures of three different aggregate gradations using asphalt mixture permeability tester. Moisture susceptibility test was conducted based on AASHTO T 283. The stripping percentage of asphalt mixtures was measured using a digital camera and analyzed based on image analysis techniques. Based on the limited research results, the finer aggregate gradation is the most suitable for asphalt mixture for ADFT system with the high TSR value and the low stripping percentage and permeable coefficient. Flow number and beam fatigue tests for finer aggregate asphalt mixture were conducted to characterize the performance of asphalt mixtures containing two modified asphalt binders: STE-10 which is styrene-butadiene-styrene (SBS) polymer and ARMA which is Crum rubber modified asphalt. The performance tests indicate that the STE-10 shows the higher rutting life and fatigue life.


2020 ◽  
Vol 13 (6) ◽  
pp. 637-644
Author(s):  
Saman Salari ◽  
Samuel Cooper ◽  
Louay N. Mohammad ◽  
Peyman Barghabany

AbstractThe Louisiana Department of Transportation and Development (DOTD) and other state agencies are continuously looking for techniques to reduce roadway maintenance and construction costs. A common consideration is to introduce asphalt mixtures with a smaller nominal maximum aggregate size (NMAS) for utilization in roadways. In a previous study, DOTD concluded that mixtures with a 4.75 mm NMAS provided acceptable performance as a surface layer. Excessive stockpiles of unused smaller aggregates can result in an economically competitive source to be consi dered for asphalt mixtures. The DOTD developed mixtures with four aggregate types and two binder types. A comprehensive evaluation of performance was conducted through volumetric and mechanistic testing. Performance testing consisted of the Loaded Wheel Tracking (LWT) test to determine rutting resistance, Semi-Circular Bend (SCB) test to evaluate intermediate temperature cracking resistance, and dynamic modulus (E*) to ascertain the stiffness at intermediate temperatures. As expected, asphalt binder grade, aggregate type and mixture composition affected the performance of mixtures evaluated. Gravel mixtures were susceptible to cracking, while limestone mixtures were susceptible to rutting. An economic analysis was conducted to determine the viability of 4.75 mm mixtures. The cost per ton of 4.75 mm mixtures in Louisiana was higher than conventional 12.5 mm mixtures. However, when considering the lift thickness of potential overlays, the 4.75 mm aggregate mixtures became more viable. Further, a life-cycle analysis of a designed pavement using AASHTO Pavement-ME was performed to compare the lifetime durability of the 4.75 mm NMAS mixtures to a conventional 12.5 mm mixture.


2019 ◽  
Author(s):  
Teng Man

The compaction of asphalt mixture is crucial to the mechanical properties and the maintenance of the pavement. However, the mix design, which based on the compaction properties, remains largely on empirical data. We found difficulties to relate the aggregate size distribution and the asphalt binder properties to the compaction behavior in both the field and laboratory compaction of asphalt mixtures. In this paper, we would like to propose a simple hybrid model to predict the compaction of asphalt mixtures. In this model, we divided the compaction process into two mechanisms: (i) visco-plastic deformation of an ordered thickly-coated granular assembly, and (ii) the transition from an ordered system to a disordered system due to particle rearrangement. This model could take into account both the viscous properties of the asphalt binder and grain size distributions of the aggregates. Additionally, we suggest to use the discrete element method to understand the particle rearrangement during the compaction process. This model is calibrated based on the SuperPave gyratory compaction tests in the pavement lab. In the end, we compared the model results to experimental data to show that this model prediction had a good agreement with the experiments, thus, had great potentials to be implemented to improve the design of asphalt mixtures.


2019 ◽  
Vol 81 (6) ◽  
Author(s):  
Norfazira Mohd Azahar ◽  
Norhidayah Abdul Hassan ◽  
Ramadhansyah Putra Jaya ◽  
Hasanan Md. Nor ◽  
Mohd Khairul Idham Mohd Satar ◽  
...  

The use of cup lump rubber as an additive in asphalt binder has recently become the main interest of the paving industry. The innovation helps to increase the natural rubber consumption and stabilize the rubber price. This study evaluates the mechanical performance of cup lump rubber modified asphalt (CMA) mixture in terms of resilient modulus, dynamic creep and indirect tensile strength under aging conditions. The CMA mixture was prepared using dense-graded Marshall-designed mix and the observed behavior was compared with that of conventional mixture. From the results, both mixtures passed the volumetric properties as accordance to Malaysian Public Work Department (PWD) specification. The addition of cup lump rubber provides better resistance against permanent deformation through the enhanced properties of resilient modulus and dynamic creep. Furthermore, the resilient modulus of CMA mixture performed better under aging conditions.  


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