scholarly journals Design and Development of an Experimental Setup of Electrically Powered Spinning Rotor Blades in Icing Wind Tunnel and Preliminary Testing with Surface Coatings as Hybrid Protection Solution

Aerospace ◽  
2021 ◽  
Vol 8 (4) ◽  
pp. 98
Author(s):  
Eric Villeneuve ◽  
Caroline Blackburn ◽  
Christophe Volat

In order to study ice protection systems for rotating blades, a new experimental setup has been developed at the Anti-Icing Materials International Laboratory (AMIL). This system consists of two small-scale rotating blades in a refrigerated icing wind tunnel where atmospheric icing can be simulated. Power is brought to the blades through a slip ring, through which the signals of the different sensors that are installed on the blades also pass. As demonstrated by the literature review, this new setup will address the need of small-scale wind tunnel testing on electrically powered rotating blades. To test the newly designed apparatus, preliminary experimentation is done on a hybrid ice protection system. Electrothermal protection is combined with different surface coatings to measure the impact of those coatings on the power consumption of the system. In anti-icing mode, the coatings tested did not reduce the power consumption on the system required to prevent ice from accumulating on the leading edge. The coatings however, due to their hydrophobic/superhydrophobic nature, reduced the power required to prevent runback ice accumulation when the leading edge was protected. One of the coatings did not allow any runback accumulation, limiting the power to protect the whole blades to the power required to protect solely the leading edge, resulting in a potential 40% power reduction for the power consumption of the system. In de-icing mode, the results with all the substrates tested showed similar power to achieve ice shedding from the blade. Since the coatings tested have a low icephobicity, it would be interesting to perform additional testing with icephobic coatings. Also, a small unheated zone at the root of the blade prevented complete ice shedding from the blade. A small part of the ice layer was left on the blade after testing, meaning that a cohesive break had to occur within the ice layer, and therefore impacting the results. Improvements to the setup will be done to remedy the situation. Those preliminary testing performed with the newly developed test setup have demonstrated the potential of this new device which will now allow, among other things, to measure heat transfer, force magnitudes, ice nucleation, and thermal equilibrium during ice accretion, with different innovative thermal protection systems (conductive coating, carbon nanotubes, impulse, etc.) as well as mechanical systems. The next step, following the improvements, is to measure forced convection on a thermal ice protection system with and without precipitation and to test mechanical ice protection systems.

2009 ◽  
Vol 33 (3) ◽  
pp. 237-246 ◽  
Author(s):  
Andrzej J. Fiedler ◽  
Stephen Tullis

A high solidity, small scale, 2.5m diameter by 3m high Vertical Axis Wind Turbine (VAWT) consisting of three NACA 0015 profile blades, each with a span of 3m and a chord length of 0.4m, was tested in an open-air wind tunnel facility to investigate the effects of preset toe-in and toe-out turbine blade pitch. The effect of blade mount-point offset was also investigated. The results from these tests are presented for a range of tip speed ratios, and compared with an extensive base data set obtained for a nominal wind speed of 10m/s. Results show measured performance decreases of up to 47% for toe-in, and increases of up to 29% for toe-out blade pitch angles, relative to the zero preset pitch case. Also, blade mount-point offset tests indicate decreases in performance as the mount location is moved from mid-chord towards the leading edge, as a result of an inherent toe-in condition. Observations indicate that these performance decreases may be minimized by compensating for the blade mount offset with a toe-out preset pitch. The trends of the preset blade pitch tests agree with those found in literature for much lower solidity turbines.


2013 ◽  
Vol 135 (10) ◽  
Author(s):  
Y. Kawamura ◽  
T. Mizota

We have measured drag coefficients of a sphere and a circular cylindrical aerodynamic model using a five axes and a six axes control magnetic suspension and balance system (MSBS) developed by us. This MSBS has the characteristics of large aperture relative to the weight, light weight, and small electric power consumption in comparison with the conventional ones. We had good agreements between the measured values of the drag coefficient and the values appearing in the common aerodynamic handbook or textbook. We also succeeded in measuring the aerodynamic influence of a supporting rod of the aerodynamic models making use of the characteristics of the MSBS. Conventionally, the MSBS can be used only in large scale laboratories because the size, weight, and electric power consumption are large. We think that successful measurements of various aerodynamic characteristics using this type of MSBS will stimulate the introduction of it into the wind tunnel experiments in small scale laboratories.


2021 ◽  
pp. 0309524X2110071
Author(s):  
Usman Butt ◽  
Shafqat Hussain ◽  
Stephan Schacht ◽  
Uwe Ritschel

Experimental investigations of wind turbine blades having NACA airfoils 0021 and 4412 with and without tubercles on the leading edge have been performed in a wind tunnel. It was found that the lift coefficient of the airfoil 0021 with tubercles was higher at Re = 1.2×105 and 1.69×105 in post critical region (at higher angle of attach) than airfoils without tubercles but this difference relatively diminished at higher Reynolds numbers and beyond indicating that there is no effect on the lift coefficients of airfoils with tubercles at higher Reynolds numbers whereas drag coefficient remains unchanged. It is noted that at Re = 1.69×105, the lift coefficient of airfoil without tubercles drops from 0.96 to 0.42 as the angle of attack increases from 15° to 20° which is about 56% and the corresponding values of lift coefficient for airfoil with tubercles are 0.86 and 0.7 at respective angles with18% drop.


2021 ◽  
pp. 1-16
Author(s):  
Ojing Siram ◽  
Niranjan Sahoo ◽  
Ujjwal K. Saha

Abstract The small-scale horizontal-axis wind turbines (SHAWTs) have emerged as the promising alternative energy resource for the off-grid electrical power generation. These turbines primarily operate at low Reynolds number, low wind speed, and low tip speed ratio conditions. Under such circumstances, the airfoil selection and blade design of a SHAWT becomes a challenging task. The present work puts forward the necessary steps starting from the aerofoil selection to the blade design and analysis by means of blade element momentum theory (BEMT) for the development of four model rotors composed of E216, SG6043, NACA63415, and NACA0012 airfoils. This analysis shows the superior performance of the model rotor with E216 airfoil in comparison to other three models. However, the subsequent wind tunnel study with the E216 model, a marginal drop in its performance due to mechanical losses has been observed.


Author(s):  
Bartosz Siedziako ◽  
Ole Øiseth

<p>This paper presents an overview of the lessons learned and results from the extensive wind tunnel testing of the Hardanger bridge using a new experimental setup. Special attention is given to the reliability of wind tunnel results, the validity of the superposition principle, the presence of higher- order effects, and the importance of horizontal motion.</p>


1992 ◽  
Vol 114 (2) ◽  
pp. 119-124 ◽  
Author(s):  
C. P. Butterfield ◽  
George Scott ◽  
Walt Musial

Horizontal axis wind turbine (HAWT) performance is usually predicted by using wind tunnel airfoil performance data in a blade element momentum theory analysis. This analysis assumes that the rotating blade airfoils will perform as they do in the wind tunnel. However, when stall-regulated HAWT performance is measured in full-scale operation, it is common to find that peak power levels are significantly greater than those predicted. Pitch-controlled rotors experience predictable peak power levels because they do not rely on stall to regulate peak power. This has led to empirical corrections to the stall predictions. Viterna and Corrigan (1981) proposed the most popular version of this correction. But very little insight has been gained into the basic cause of this discrepancy. The National Renewable Energy Laboratory (NREL), funded by the DOE, has conducted the first phase of an experiment which is focused on understanding the basic fluid mechanics of HAWT aerodynamics. Results to date have shown that unsteady aerodynamics exist during all operating conditions and dynamic stall can exist for high yaw angle operation. Stall hysteresis occurs for even small yaw angles and delayed stall is a very persistent reality in all operating conditions. Delayed stall is indicated by a leading edge suction peak which remains attached through angles of attack (AOA) up to 30 degrees. Wind tunnel results show this peak separating from the leading edge at 18 deg AOA. The effect of this anomaly is to raise normal force coefficients and tangent force coefficients for high AOA. Increased tangent forces will directly affect HAWT performance in high wind speed operation. This report describes pressure distribution data resulting from both wind tunnel and HAWT tests. A method of bins is used to average the HAWT data which is compared to the wind tunnel data. The analysis technique and the test set-up for each test are described.


2018 ◽  
Vol 72 ◽  
pp. 01007 ◽  
Author(s):  
Faizan Afzal ◽  
Muhammad S. Virk

This paper describes a brief overview of main issues related to atmospheric ice accretion on wind turbines installed in cold climate region. Icing has significant effects on wind turbine performance particularly from aerodynamic and structural integrity perspective, as ice accumulates mainly on the leading edge of the blades that change its aerodynamic profile shape and effects its structural dynamics due to added mass effects of ice. This research aims to provide an overview and develop further understanding of the effects of atmospheric ice accretion on wind turbine blades. One of the operational challenges of the wind turbine blade operation in icing condition is also to overcome the process of ice shedding, which may happen due to vibrations or bending of the blades. Ice shedding is dangerous phenomenon, hazardous for equipment and personnel in the immediate area.


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