scholarly journals Influence of Thermomechanical Treatments on Corrosion of Carbon Steel in Synthetic Geopolymer Fly Ash Pore Solution

2021 ◽  
Vol 11 (9) ◽  
pp. 4054
Author(s):  
Juan Bosch ◽  
Ulises Martin ◽  
Jacob Ress ◽  
Keston Klimek ◽  
David M. Bastidas

In this study the effect of thermomechanical treatments in chloride induced pitting corrosion is presented for carbon steel rebars exposed to synthetic fly ash (FA) pore solution. Due to the likely phase transformations that steel reinforcements in concrete experience during the event of a fire, the understanding of the corrosion behavior of such phases is key in predicting the stability of the structure. The motivation for this study arrives from the scarce literature regarding the corrosion behavior of thermomechanically treated steel reinforcements in FA environments and the need for further investigation to understand its mechanism. In order to better understand the effects on the corrosion behavior electrochemical measurements including cyclic potentiodynamic polarization curves (CPP) and electrochemical impedance spectroscopy (EIS) were used. It was found that quenched specimens showed enhanced corrosion kinetics as their icorr values were higher, being of 3.18 × 10−5 and 2.20 × 10−5 A/cm2 for water and oil quenched compared to 2.13 × 10−6 A/cm2 for the as-received. Furthermore, the effective capacitance of the double layer (Ceff,dl) showed the lower stability of the passive film for the quenched specimens, with values of 1.11 × 10−3 µF/cm2 for the as-receive sample that decreased to 8.12 × 10−4 µF/cm2 for the water quenched sample. The anodic charge transfer coefficient in the synthetic FA alkaline pore solution changes from 0.282 to 0.088, for the as-received and water quenched rebars specimens, respectively. These results indicate a lower energy barrier for the anodic dissolution reaction of quenched specimens, indicating that martensite and bainite microstructures promote corrosion process. Enhanced corrosion was found on quenched samples presenting martensite and bainite microstructure as showed by the increased pith depth, with values of 5 μm compared to 1 μm observed in the as-received samples.

2018 ◽  
Vol 65 (6) ◽  
pp. 658-667 ◽  
Author(s):  
Yingjun Zhang ◽  
Baojie Dou ◽  
Yawei Shao ◽  
Xue-Jun Cui ◽  
Yanqiu Wang ◽  
...  

Purpose This paper aim to investigate the influence of PA on the corrosion behavior of carbon steel with blast cleaned or pre-rusted treatments, and interpret the inhibition mechanism of PA on the steel with different surface treatments. Design/methodology/approach The influence of PA on the corrosion behavior of blast cleaned or rusty steel was investigated by means of electrochemical impedance spectroscopy (EIS). The EIS data were analyzed using the @ZsimpWin commercial software. The morphology and component of steel after immersion were characterized by scanning electron microscopy (SEM), energy dispersive spectrometer (EDS), Fourier transformation infrared (FTIR) and X-ray diffractometer (XRD). Findings EIS analysis results indicated that PA had good corrosion inhibition for blast cleaned or rusty steel. SEM, EDS, FTIR and XRD further indicated that PA had two main corrosion inhibition processes for the corrosion inhibition of blast cleaned or rusty steel: corrosion dissolution and formation of protective barrier layers. Originality/value Most published works focus the attention only toward the effect of corrosion inhibitor for the clean metal surfaces. However, the surface condition of metal sometimes is unsatisfactory in the practical application of corrosion inhibitor, such as existing residual rust. Some studies also have shown that several corrosion inhibitors could be applied on partially rusted substrates. These inhibitors mainly include tannins and phosphoric acid, but not PA. Therefore, the authors investigated the influence of PA on the corrosion behavior of carbon steel with blast cleaned or pre-rusted treatments in this paper.


2020 ◽  
Vol 1012 ◽  
pp. 401-406
Author(s):  
Carlos Trivellato de Carvalho Filho ◽  
Pedro Paiva Brito

In the present work, the friction surfacing process was applied to manufacture aluminum alloy (AA6351) coatings on low carbon steel (AISI 1020) substrates. After friction surfacing the AA6351 deposited coatings were submitted to two finishing process in order to adjust surface roughness: milling and milling followed by sanding. The corrosion behavior of the two finishing process was compared with the as-deposited condition in order to determine the influence of surface roughness on the corrosion resistance of friction surfacing coatings. The corrosion behavior was examined by electrochemical impedance spectroscopy and potentiodynamic polarization in a 3.5wt.%NaCl solution containing naturally dissolved O2. The results obtained indicated that the elevated surface roughness observed in the as-deposited condition led to relatively lower corrosion resistance in comparison, with lower values for polarization resistance and more anodic corrosion potential.


2017 ◽  
Vol 231 (6) ◽  
Author(s):  
H. Nady ◽  
M. Negem

AbstractThe present paper deals with evaluation of corrosion behavior of electrodeposited nanocrystalline (Nc) NiCo, NiZn and NiCu alloys. Nc NiCo, NiZn and NiCu coating electrodes were electroplated from sulfate electrolyte on copper foil by the galvanostatic technique and ultrasound waves. The chemical composition, surface morphology and crystalline structure of the different alloys were studied using energy dispersive spectroscopy, scanning electron microscope and X-ray diffraction methods. The electrochemical behavior of the deposited material in 1.0 M KOH solutions was investigated. The electrochemical behavior of the coating electrodes in alkaline solutions was investigated by potentiodynamic polarization techniques and electrochemical impedance spectroscopy (EIS). Results showed that the alloying of nickel with Co causes an increase in the stability of Ni–alloy in alkaline solutions in comparison to Ni–Cu and Ni–Zn alloys. The corrosion resistance values of Ni–Zn coatings were lower compared to those of the other investigated alloy coatings due to preferential dissolution of Zn from the matrix. The experimental impedance data were fitted to theoretical data according to a proposed equivalent circuit model representing the electrode/electrolyte interface.


2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Guiyang Wu ◽  
Xikui Gu ◽  
Wanwei Zhao ◽  
Rui Fan ◽  
Ting Mao

Purpose This paper aims to study the effect of chloride ions concentration on the corrosion behavior of carbon steel in methyldiethanolamine (MDEA) aqueous solution in the sight of different process parameters of purification plant. Design/methodology/approach Due to the decrease of filtration efficiency and separation efficiency, the chloride ion in the desulfurization solution is enriched. The corrosion behavior of carbon steel under chloride ion enrichment environment was studied by weight-loss method, electrochemical impedance spectroscopy, cyclic polarization curve, X-ray photoelectron spectroscopy and scanning electron microscopy. Findings The results show that temperature and hydrogen sulfide loads are the main factors of corrosion in CO2-MDEA-H2O-H2S environment. The enrichment of chloride ions reduces the corrosion rate at low temperature but promotes the corrosion rate at high temperature. The chloride concentration should be controlled below 3000 mg/L, and no pitting corrosion was found under the experimental conditions. Originality/value The effect of chloride ion enrichment on MDEA solution corrosion shows that at low temperature, the increase of chloride ion will reduce the acid gas load and increase the density of corrosion products, so as to reduce the corrosion; on the contrary, at high temperature, the density of corrosion products will decrease and the corrosion will be intensified as well. It is believed that the chloride ion should be controlled below 3000 mg/L according to the results of the tests.


2002 ◽  
Vol 713 ◽  
Author(s):  
Junhua Dong ◽  
Toshiyasu Nishimura ◽  
Toshiaki Kodama

ABSTRACTCarbon steel is considered in Japan the most promising candidate material for overpacks in high-level radioactive waste disposal. Effects of bicarbonate solutions on the corrosion behavior and corrosion products of carbon steel were investigated by electrochemical measurements; FT-IR spectra and XRD pattern analyses. The results of the anodic polarization measurements showed that bicarbonate (HCO3) accelerates the anodic dissolution and the outer layer film formation of carbon steel in the case of high concentrations, whereas it inhibits these processes in the case of low concentrations. The FTIR and XRD analyses of the anodized film showed that siderite (FeCO3) was formed in 0.5 to 1.0mol/L bicarbonate solution, and Fe2(OH)2CO3 in 0.1 to 0.2mol/L bicarbonate solution, while Fe6(OH)12CO3 was formed in 0.02 to 0.05mol/L bicarbonate solution. In all cases the pH value was around 8.3. The stability of these chemical compositions was discussed using a potential – pH diagram for the Fe-H2O-CO2 system.


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