scholarly journals Intelligent System for Railway Wheelset Press-Fit Inspection Using Deep Learning

2021 ◽  
Vol 11 (17) ◽  
pp. 8243
Author(s):  
Jung-Sing Jwo ◽  
Ching-Sheng Lin ◽  
Cheng-Hsiung Lee ◽  
Li Zhang ◽  
Sin-Ming Huang
Keyword(s):  
Deep Learning ◽  
Intelligent System ◽  
Working Hours ◽  
Inspection System ◽  
Practical Case ◽  
Assembly Quality ◽  
Press Fit ◽  
Manual Inspection ◽  
Testing Dataset ◽  
Traditional Manufacturing

Railway wheelsets are the key to ensuring the safe operation of trains. To achieve zero-defect production, railway equipment manufacturers must strictly control every link in the wheelset production process. The press-fit curve output by the wheelset assembly machine is an essential indicator of the wheelset’s assembly quality. The operators will still need to manually and individually recheck press-fit curves in our practical case. However, there are many uncertainties in the manual inspection. For example, subjective judgment can easily cause inconsistent judgment results between different inspectors, or the probability of human misinterpretation can increase as the working hours increase. Therefore, this study proposes an intelligent railway wheelset inspection system based on deep learning, which improves the reliability and efficiency of manual inspection of wheelset assembly quality. To solve the severe imbalance in the number of collected images, this study establishes a predicted model of press-fit quality based on a deep Siamese network. Our experimental results show that the precision measurement is outstanding for the testing dataset contained 3863 qualified images and 28 unqualified images of press-fit curves. The proposed system will serve as a successful case of a paradigm shift from traditional manufacturing to digital manufacturing.

scholarly journals Deep Learning Model for Industrial Leakage Detection Using Acoustic Emission Signal

Informatics ◽  
2020 ◽  
Vol 7 (4) ◽  
pp. 49
Author(s):  
Masoumeh Rahimi ◽  
Alireza Alghassi ◽  
Mominul Ahsan ◽  
Julfikar Haider
Keyword(s):  
Deep Learning ◽  
Wavelet Transforms ◽  
Detection Efficiency ◽  
Sensor Data ◽  
Inspection System ◽  
Leakage Detection ◽  
Emission Signal ◽  
Clear Cut ◽  
Manual Inspection ◽  
Deep Learning Model

Intelligent fault diagnosis methods have replaced time consuming and unreliable human analysis, increasing anomaly detection efficiency. Deep learning models are clear cut techniques for this purpose. This paper’s fundamental purpose is to automatically detect leakage in tanks during production with more reliability than a manual inspection, a common practice in industries. This research proposes an inspection system to predict tank leakage using hydrophone sensor data and deep learning algorithms after production. In this paper, leak detection was investigated using an experimental setup consisting of a plastic tank immersed underwater. Three different techniques for this purpose were implemented and compared with each other, including fast Fourier transform (FFT), wavelet transforms, and time-domain features, all of which are followed with 1D convolution neural network (1D-CNN). Applying FFT and converting the signal to a 1D image followed by 1D-CNN showed better results than other methods. Experimental results demonstrate the effectiveness and the superiority of the proposed methodology for detecting real-time leakage inaccuracy.

COVID-19 pneumonia diagnosis using a simple 2D deep learning framework with a single chest CT image (Preprint)

2020 ◽  
Author(s):  
Jinseok Lee
Keyword(s):  
Deep Learning ◽  
Diagnostic Performance ◽  
Ct Images ◽  
Chest Ct ◽  
University Hospital ◽  
Detection Accuracy ◽  
Ct Image ◽  
Test Dataset ◽  
Learning Framework ◽  
Testing Dataset

BACKGROUND The coronavirus disease (COVID-19) has explosively spread worldwide since the beginning of 2020. According to a multinational consensus statement from the Fleischner Society, computed tomography (CT) can be used as a relevant screening tool owing to its higher sensitivity for detecting early pneumonic changes. However, physicians are extremely busy fighting COVID-19 in this era of worldwide crisis. Thus, it is crucial to accelerate the development of an artificial intelligence (AI) diagnostic tool to support physicians. OBJECTIVE We aimed to quickly develop an AI technique to diagnose COVID-19 pneumonia and differentiate it from non-COVID pneumonia and non-pneumonia diseases on CT. METHODS A simple 2D deep learning framework, named fast-track COVID-19 classification network (FCONet), was developed to diagnose COVID-19 pneumonia based on a single chest CT image. FCONet was developed by transfer learning, using one of the four state-of-art pre-trained deep learning models (VGG16, ResNet50, InceptionV3, or Xception) as a backbone. For training and testing of FCONet, we collected 3,993 chest CT images of patients with COVID-19 pneumonia, other pneumonia, and non-pneumonia diseases from Wonkwang University Hospital, Chonnam National University Hospital, and the Italian Society of Medical and Interventional Radiology public database. These CT images were split into a training and a testing set at a ratio of 8:2. For the test dataset, the diagnostic performance to diagnose COVID-19 pneumonia was compared among the four pre-trained FCONet models. In addition, we tested the FCONet models on an additional external testing dataset extracted from the embedded low-quality chest CT images of COVID-19 pneumonia in recently published papers. RESULTS Of the four pre-trained models of FCONet, the ResNet50 showed excellent diagnostic performance (sensitivity 99.58%, specificity 100%, and accuracy 99.87%) and outperformed the other three pre-trained models in testing dataset. In additional external test dataset using low-quality CT images, the detection accuracy of the ResNet50 model was the highest (96.97%), followed by Xception, InceptionV3, and VGG16 (90.71%, 89.38%, and 87.12%, respectively). CONCLUSIONS The FCONet, a simple 2D deep learning framework based on a single chest CT image, provides excellent diagnostic performance in detecting COVID-19 pneumonia. Based on our testing dataset, the ResNet50-based FCONet might be the best model, as it outperformed other FCONet models based on VGG16, Xception, and InceptionV3.

scholarly journals Cotton Stand Counting from Unmanned Aerial System Imagery Using MobileNet and CenterNet Deep Learning Models

2021 ◽  
Vol 13 (14) ◽  
pp. 2822
Author(s):  
Zhe Lin ◽  
Wenxuan Guo
Keyword(s):  
Deep Learning ◽  
Cotton Plant ◽  
Unmanned Aerial System ◽  
Learning Models ◽  
Training Images ◽  
Testing Dataset ◽  
Cotton Plants ◽  
Detection And Counting ◽  
Different Dimensions ◽  
The Mean

An accurate stand count is a prerequisite to determining the emergence rate, assessing seedling vigor, and facilitating site-specific management for optimal crop production. Traditional manual counting methods in stand assessment are labor intensive and time consuming for large-scale breeding programs or production field operations. This study aimed to apply two deep learning models, the MobileNet and CenterNet, to detect and count cotton plants at the seedling stage with unmanned aerial system (UAS) images. These models were trained with two datasets containing 400 and 900 images with variations in plant size and soil background brightness. The performance of these models was assessed with two testing datasets of different dimensions, testing dataset 1 with 300 by 400 pixels and testing dataset 2 with 250 by 1200 pixels. The model validation results showed that the mean average precision (mAP) and average recall (AR) were 79% and 73% for the CenterNet model, and 86% and 72% for the MobileNet model with 900 training images. The accuracy of cotton plant detection and counting was higher with testing dataset 1 for both CenterNet and MobileNet models. The results showed that the CenterNet model had a better overall performance for cotton plant detection and counting with 900 training images. The results also indicated that more training images are required when applying object detection models on images with different dimensions from training datasets. The mean absolute percentage error (MAPE), coefficient of determination (R2), and the root mean squared error (RMSE) values of the cotton plant counting were 0.07%, 0.98 and 0.37, respectively, with testing dataset 1 for the CenterNet model with 900 training images. Both MobileNet and CenterNet models have the potential to accurately and timely detect and count cotton plants based on high-resolution UAS images at the seedling stage. This study provides valuable information for selecting the right deep learning tools and the appropriate number of training images for object detection projects in agricultural applications.

scholarly journals Product Inspection Methodology via Deep Learning: An Overview

Sensors ◽  
2021 ◽  
Vol 21 (15) ◽  
pp. 5039
Author(s):  
Tae-Hyun Kim ◽  
Hye-Rin Kim ◽  
Yeong-Jun Cho
Keyword(s):  
Deep Learning ◽  
Product Quality ◽  
Inspection System ◽  
Quality Inspection ◽  
Learning Models ◽  
Unified Framework ◽  
Learning Techniques ◽  
Inspection Systems ◽  
System Maintenance ◽  
Test Scenarios

In this study, we present a framework for product quality inspection based on deep learning techniques. First, we categorize several deep learning models that can be applied to product inspection systems. In addition, we explain the steps for building a deep-learning-based inspection system in detail. Second, we address connection schemes that efficiently link deep learning models to product inspection systems. Finally, we propose an effective method that can maintain and enhance a product inspection system according to improvement goals of the existing product inspection systems. The proposed system is observed to possess good system maintenance and stability owing to the proposed methods. All the proposed methods are integrated into a unified framework and we provide detailed explanations of each proposed method. In order to verify the effectiveness of the proposed system, we compare and analyze the performance of the methods in various test scenarios. We expect that our study will provide useful guidelines to readers who desire to implement deep-learning-based systems for product inspection.

scholarly journals LiDAR Point Cloud Recognition and Visualization with Deep Learning for Overhead Contact Inspection

Sensors ◽  
2020 ◽  
Vol 20 (21) ◽  
pp. 6387 ◽  
Author(s):  
Xiaohan Tu ◽  
Cheng Xu ◽  
Siping Liu ◽  
Shuai Lin ◽  
Lipei Chen ◽  
...  
Keyword(s):  
Deep Learning ◽  
Computational Complexity ◽  
Point Cloud ◽  
High Speed ◽  
Point Cloud Data ◽  
Embedded Devices ◽  
Cloud Data ◽  
Manual Inspection ◽  
Order Of Magnitude ◽  
Supply Systems

As overhead contact (OC) is an essential part of power supply systems in high-speed railways, it is necessary to regularly inspect and repair abnormal OC components. Relative to manual inspection, applying LiDAR (light detection and ranging) to OC inspection can improve efficiency, accuracy, and safety, but it faces challenges to efficiently and effectively segment LiDAR point cloud data and identify catenary components. Recent deep learning-based recognition methods are rarely employed to recognize OC components, because they have high computational complexity, while their accuracy needs to be improved. To track these problems, we first propose a lightweight model, RobotNet, with depthwise and pointwise convolutions and an attention module to recognize the point cloud. Second, we optimize RobotNet to accelerate its recognition speed on embedded devices using an existing compilation tool. Third, we design software to facilitate the visualization of point cloud data. Our software can not only display a large amount of point cloud data, but also visualize the details of OC components. Extensive experiments demonstrate that RobotNet recognizes OC components more accurately and efficiently than others. The inference speed of the optimized RobotNet increases by an order of magnitude. RobotNet has lower computational complexity than other studies. The visualization results also show that our recognition method is effective.

scholarly journals Ceramic Cracks Segmentation with Deep Learning

2021 ◽  
Vol 11 (13) ◽  
pp. 6017
Author(s):  
Gerivan Santos Junior ◽  
Janderson Ferreira ◽  
Cristian Millán-Arias ◽  
Ramiro Daniel ◽  
Alberto Casado Junior ◽  
...  
Keyword(s):  
Deep Learning ◽  
Ceramic Plate ◽  
Ceramic Tiles ◽  
Entire Area ◽  
Manual Inspection ◽  
Optical Inspection ◽  
Proposed Model ◽  
Processing Step ◽  
Long Time ◽  
Automated Optical Inspection

Cracks are pathologies whose appearance in ceramic tiles can cause various damages due to the coating system losing water tightness and impermeability functions. Besides, the detachment of a ceramic plate, exposing the building structure, can still reach people who move around the building. Manual inspection is the most common method for addressing this problem. However, it depends on the knowledge and experience of those who perform the analysis and demands a long time and a high cost to map the entire area. This work focuses on automated optical inspection to find faults in ceramic tiles performing the segmentation of cracks in ceramic images using deep learning to segment these defects. We propose an architecture for segmenting cracks in facades with Deep Learning that includes an image pre-processing step. We also propose the Ceramic Crack Database, a set of images to segment defects in ceramic tiles. The proposed model can adequately identify the crack even when it is close to or within the grout.

scholarly journals Smart Dye Inspection System in Textile Industry

2020 ◽  
Vol 8 (6) ◽  
pp. 5061-5063
Keyword(s):  
Image Processing ◽  
Reference Material ◽  
Textile Industry ◽  
High Accuracy ◽  
Inspection System ◽  
Manual Operation ◽  
Image Processing Techniques ◽  
Manual Inspection ◽  
Processing Techniques

Inspection on the dyed material in the textile industry is facing a challenging task owing to the accurate measurement of the dye concentration added. Currently manual inspection is done. It consumes more time and less accurate. The proposed work provides a solution to above problem. The image of reference material (cloth) is captured and the features are extracted using image processing techniques. The color concentration of both the reference material and the test fabric is compared. If the dye concentration of the test fabric matches with the reference material, then it is a perfect dyed cloth whereas for mismatched samples, the concentration is to be adjusted is displayed. This smart dyeing inspection system reduces the manual operation and saves time and results in high accuracy.

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