scholarly journals Ecofriendly Ultrasonic Rust Removal: An Empirical Optimization Based on Response Surface Methodology

Coatings ◽  
2021 ◽  
Vol 11 (9) ◽  
pp. 1127
Author(s):  
Lijie Zhang ◽  
Bing He ◽  
Shengnan Wang ◽  
Guangcun Wang ◽  
Xiaoming Yuan
Keyword(s):  
Response Surface Methodology ◽  
Response Surface ◽  
Removal Rate ◽  
Ultrasonic Cavitation ◽  
Surface Model ◽  
Ultrasonic Power ◽  
Rust Layer ◽  
Cavitation Effect ◽  
Removal Technology ◽  
Main Components

This study shows that the hard-to-remove rust layer on the guide sleeve surface of a used cylinder can be removed using a specially developed, environmentally friendly formula for cleaning rust. Furthermore, we studied the rust removal technology that is based on ultrasonic cavitation and chemical etching. The surface morphology and structural components of the rust layer were observed using an electron microscope and an X-ray powder diffractometer. These tools were used to explore the mechanism of combined rust removal. Using response surface methodology (RSM) and central composite design (CCD), with the rust removal rate as our index of evaluation, data were analyzed to establish a response surface model that can determine the effect of cleaning temperature and ultrasonic power interaction on the rate of rust removal. Results showed that the main components of the rust layer on a 45 steel guide sleeve were α-FeOOH, γ-FeOOH, and Fe3O4. The rust was unevenly distributed with a loose structure, which was easily corroded by chemical reagents and peeled off under ultrasonic cavitation. With the increase in the cleaning temperature, the chemical reaction effect was intensified, and the cleaning ability was enhanced. With the increase in ultrasonic power, the cavitation effect was aggravated, the ultrasonic agitation was enhanced, and the rust removal rate was improved. According to response surface analysis and the application scope of the rust remover, we determined that the optimal cleaning temperature is 55 °C, and that the optimal ultrasonic power is 2880 W. The descaling rate under these parameters is 0.15 g·min−1·m−2.

scholarly journals Multi-response optimization of magnetic field assisted EDM through desirability function using response surface methodology

2020 ◽  
Vol 29 (1) ◽  
pp. 19-35
Author(s):  
Anish Kumar ◽  
Renu Sharma
Keyword(s):  
Magnetic Field ◽  
Response Surface Methodology ◽  
Response Surface ◽  
Performance Measures ◽  
Process Parameters ◽  
Removal Rate ◽  
Desirability Function ◽  
Surface Model ◽  
Electrode Wear ◽  
En 31

AbstractMagnetic field assisted electrical discharge machining (MFAEDM) is the modification of in conventional EDM process by use of magnetic field on EN-31. This article explain the application of response surface methodology to analyzes the effect of various process parameters such as Ton, Toff and Ip on performance measures such as material removal rate (MRR), electrode wear rate (EWR) and overcut (OC). Analysis of variance was used to check the adequacy of response surface model and significance of process parameters on performance measures. Multi-objective desirability function has been applied to obtain the optimal process parameter settings. Thereafter, machined surface of EN-31 characterized through SEM and EDX. The novelty of this paper is to improve the strategies for flushing the debris which remain clogged in standard EDM in-between machining gap that will interrupts the regular discharge conditions and reduces cutting rate as well as deteriorate the surface characteristics.

Quantification of tool chatter and metal removal rate using wavelet denoising and statistical approach

2018 ◽  
Vol 49 (2) ◽  
pp. 62-81 ◽  
Author(s):  
Shailendra Kumar ◽  
Bhagat Singh
Keyword(s):  
Response Surface Methodology ◽  
Response Surface ◽  
Metal Removal ◽  
Removal Rate ◽  
Statistical Significance ◽  
Depth Of Cut ◽  
Machining Parameters ◽  
Metal Removal Rate ◽  
Chatter Index ◽  
Tool Chatter

Tool chatter is an unavoidable phenomenon encountered in machining processes. Acquired raw chatter signals are contaminated with various types of ambient noises. Signal processing is an efficient technique to explore chatter as it eliminates unwanted background noise present in the raw signal. In this study, experimentally recorded raw chatter signals have been denoised using wavelet transform in order to eliminate the unwanted noise inclusions. Moreover, effect of machining parameters such as depth of cut ( d), feed rate ( f) and spindle speed ( N) on chatter severity and metal removal rate has been ascertained experimentally. Furthermore, in order to quantify the chatter severity, a new parameter called chatter index has been evaluated considering aforesaid denoised signals. A set of 15 experimental runs have been performed using Box–Behnken design of experiment. These experimental observations have been used to develop mathematical models for chatter index and metal removal rate considering response surface methodology. In order to check the statistical significance of control parameters, analysis of variance has been performed. Furthermore, more experiments are conducted and these results are compared with the theoretical ones in order to validate the developed response surface methodology model.

Optimization of Chlorella pyrenoidosa Removal by Low Frequency Ultrasonic Irradiation Using Response Surface Design

2011 ◽  
Vol 295-297 ◽  
pp. 1860-1865 ◽  
Author(s):  
Zhi Zhang ◽  
Chao Liu ◽  
Gong Duan Fan ◽  
Jing Luo ◽  
Yan Dong Wang
Keyword(s):  
Response Surface ◽  
Irradiation Time ◽  
Removal Rate ◽  
Low Frequency ◽  
Chlorella Pyrenoidosa ◽  
Ultrasonic Frequency ◽  
Ultrasonic Power ◽  
Control Parameters ◽  
Single Factor ◽  
Surface Design

The control parameters of the removal of Chlorella pyrenoidosa, which was irradiated by low frequency ultrasonic, is optimized by using single factor experiments and response surface methodology (RSM). First of all, the approximate ranges of the ultrasonic frequency, the ultrasonic power and the irradiation time were estimated with single factor experiments for the further experiments. And then the optimized values of the three control parameters were determined, which were analyzed by using central composite design (CCD) and RSM. The results showed that the removal rate of chlorophyll-a could reach to 64.1% after the irradiation for 6.34min by using ultrasonic of 77.7 kHz and 250W. Ultrasonic technology can remove Chlorella pyrenoidosa cells in water quickly and effectively, so as to achieve the purpose of water purification.

scholarly journals Effects of Ultrasonic-Microwave-Assisted Technology on Hordein Extraction from Barley and Optimization of Process Parameters Using Response Surface Methodology

2018 ◽  
Vol 2018 ◽  
pp. 1-8 ◽  
Author(s):  
Xiao Guan ◽  
Lv Li ◽  
Jing Liu ◽  
Sen Li
Keyword(s):  
Response Surface Methodology ◽  
Response Surface ◽  
Microwave Power ◽  
Process Intensification ◽  
Extraction Yield ◽  
Extraction Time ◽  
Quadratic Model ◽  
Ultrasonic Power ◽  
Microwave Assisted ◽  
The Difference

We investigated the process intensification of ultrasonic-microwave-assisted technology for hordein extraction from barley. Response surface methodology was utilized to optimize the extraction conditions and to analyze the interaction between four selected variables: temperature, microwave power, ultrasonic power, and extraction time. The validated extraction yield of hordein reached 8.84% at 78°C, microwave power 298 W, and ultrasonic power 690 W after 20 min as optimum conditions. Compared with traditional water-bath extraction (4.7%), the ultrasonic-microwave-assisted technology effectively increased the hordein extraction yield and shortened the extraction time. According to the obtained quadratic model (R2 = 0.9457), ultrasonic power and extraction time were the first two significant factors. However, temperature limited the effects of other factors during extraction. SDS-PAGE and scanning electron microscopy were used to identify the hordein extract and to clarify the difference between the two hordein fractions extracted with new and traditional methods, respectively. Ultrasonic-microwave-assisted technology provided a new way to improve hordein extraction yield from barley and could be a good candidate for industrial application of process intensification.

scholarly journals Ultrasound-Assisted Extraction of Total Flavonoids from Corn Silk and Their Antioxidant Activity

2016 ◽  
Vol 2016 ◽  
pp. 1-5 ◽  
Author(s):  
Ling-Li Zheng ◽  
Guan Wen ◽  
Min-Yong Yuan ◽  
Feng Gao
Keyword(s):  
Response Surface Methodology ◽  
Response Surface ◽  
Antioxidant Activities ◽  
Total Flavonoids ◽  
Ultrasonic Power ◽  
Ultrasound Assisted Extraction ◽  
Antioxidant Power ◽  
Corn Silk ◽  
Assisted Extraction ◽  
Ultrasound Assisted

Object. Ultrasound-assisted extraction of total flavonoids from corn silk and their antioxidant activities were studied.Methods. Response surface methodology was adopted to optimize the extraction conditions and antioxidant activities of the extracted total flavonoids were detected through ferric reducing antioxidant power (FRAP) assay.Results. Through a three-level, three-variable Box-Behnken design of response surface methodology (RSM) adopting yield as response, the optimal conditions were determined as follows: ultrasonic power 500 W, extraction time 20 min, material solvent ratio 1 : 20, and ethanol concentration 30%. Under the optimum conditions, the extraction yield of total flavonoids was 1.13%. FRAP value of total flavonoids extracted from corn silk was 467.59 μmol/L.Conclusion. The total flavonoids of corn silk could be developed as food natural antioxidant reagents.

scholarly journals Optimization of ultrasonic-assisted extraction of inulin from Jerusalem artichoke

2019 ◽  
Vol 78 ◽  
pp. 02007
Author(s):  
Lina Yang ◽  
Hongyun Zhang ◽  
Jinghang Huang ◽  
Yafan Zhao ◽  
Danshi Zhu ◽  
...  
Keyword(s):  
Response Surface Methodology ◽  
Response Surface ◽  
Jerusalem Artichoke ◽  
Hot Water ◽  
Ultrasonic Power ◽  
Hot Water Extraction ◽  
Box Behnken Design ◽  
Assisted Extraction ◽  
Ultrasonic Assisted ◽  
Ultrasonic Assisted Extraction

An efficient ultrasonic-assisted extraction of inulin from Jerusalem artichoke was investigated by Response Surface Methodology (RSM). The results showed that the yield of ultrasonic-assisted extraction was 62.07 ± 0.39% over the microwave (40.85 ± 0.28%) and hot water extraction (27.42 ± 0.42%). The Box-Behnken Design (BBD) was used to optimize the effects of three parameters (temperature-X1, ultrasonic power-X2 and time-X3) on inulin yield. Analysis of variance showed that the contributions of X1, X3, X12, X13, X22 were significant. The optimal yield of inulin was 82.93 ± 1.03% at 82 °, 120 W and 18 min.

Bioremediation Condition Optimization of Hydrocarbon in Soil Using Response Surface Methodology by Microbial Consortium KL9-1

2012 ◽  
Vol 518-523 ◽  
pp. 2073-2078 ◽  
Author(s):  
Qi You Liu ◽  
Yun Bo Zhang ◽  
Dong Feng Zhao ◽  
Chao Cheng Zhao
Keyword(s):  
Response Surface Methodology ◽  
Response Surface ◽  
Microbial Consortium ◽  
Ph Value ◽  
Removal Rate ◽  
Desirability Function ◽  
Nitrogen And Phosphorus ◽  
Predictive Values ◽  
Independent Variables ◽  
Condition Optimization

A response surface methodology was applied to optimize the bioremediation condition of hydrocarbon in soil by microbial consortium KL9-1. A four-level Box-Behnken factorial design was employed to study the relationship of independent variables and dependent variable by applying pH value, inoculation amount of microbial consortium KL9-1, ratio of nitrogen and phosphorus (N/P ) and surfactant (SDBS) concentration as independent variables (factors) and crude oil removal rate as dependent variable (response). Then the statistically significant model was obtained and numerical optimization based on desirability function was carried out for pH 7.0, inoculation amount 50.0 mL, N/P 2: 1 and SDBS concentration 4.0 g, and the hydrocarbon removal rate reached as high as 52.58%. The predictive values showed good agreement with the experimental values under the optimization conditions, by standard variance <1.3%. It showed that the optimal result was reliable.

Optimization of Ultrasonic Extraction of Polyphenol from Pinus Koraiensis Bark Using Response Surface Methodology

2011 ◽  
Vol 183-185 ◽  
pp. 1874-1878 ◽  
Author(s):  
Ji Chang Wang ◽  
Zhen Yu Wang ◽  
Zi Luan Fan ◽  
Li Li Zuo ◽  
Shuang Qi Tian ◽  
...  
Keyword(s):  
Response Surface Methodology ◽  
Phenolic Compounds ◽  
Response Surface ◽  
Ethanol Concentration ◽  
Processing Parameters ◽  
Ultrasonic Extraction ◽  
Raw Material ◽  
Extraction Time ◽  
Pinus Koraiensis ◽  
Ultrasonic Power

Ultrasonic technology was applied for phenolic compounds extraction from the Pinus koraiensis bark （PKB） and response surface methodology (RSM) was used to optimize the effects of processing parameters on phenolic compounds yields. When ultrasonic power 160W,three independent variables were ultrasonic extraction time (X1 20-40min), ratio of water to raw material (X2 1:20-1:40 g/mL)and ethanol concentration(X3 20％-60％), respectively.The optimal extraction conditions of phenolic compounds were determined as follows: Ultrasonic extraction time 30.61 min, ratio of water to raw material 30.79 mL/g and ethanol concentration 42.2%. Under these conditions, the experimental yield of phenolic compounds was 8.2409 ± 0.0648‰, well matched with the predicted models with the coefficients of determination (R2) of 0.9920, which was agreed closely with the predicted value (8.2963‰).

Application of Response Surface Methodology to Predict Ovality of AA6082 Flow Formed Tubes

2013 ◽  
Vol 3 (1) ◽  
pp. 52-65 ◽  
Author(s):  
M. Srinivasulu ◽  
M. Komaraiah ◽  
C.S. Krishna Prasada Rao
Keyword(s):  
Response Surface Methodology ◽  
Response Surface ◽  
Process Parameters ◽  
Response Surface Model ◽  
Surface Model ◽  
Flow Forming ◽  
Box Behnken Design ◽  
Standard Response ◽  
Tubular Components ◽  
Roller Radius

Flow-forming is eco-friendly, chipless manufacturing process employed in the manufacture of thin walled seamless tubes. Ovality, the out of roundness is one of basic form of errors encountered in the tubular components. In the present research, a response surface model has been developed to predict ovality of AA6082 alloy pre-forms using Design of Experiments. The experiments are performed on a flow forming machine with a single roller. The process parameters selected for the present investigation are axial feed of the roller, the speed of the mandrel, and roller radius. Box-Behnken Design, a standard response surface methodology has been used to conduct the experimental runs. The developed response surface model successfully predicts the ovality of AA6082 flow formed tube within the range of selected process parameters. It has been found that, roller feed is the most important process parameter influencing the ovality of AA6082 flow formed tube.

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