scholarly journals Reducing the Energy Consumption of Circular Saws in the Cutting Process of Plywood

Coatings ◽  
2022 ◽  
Vol 12 (1) ◽  
pp. 55
Author(s):  
Jozef Fekiač ◽  
Ján Svoreň ◽  
Jozef Gáborík ◽  
Miroslav Němec
Keyword(s):  
Energy Consumption ◽  
Surface Temperature ◽  
Cutting Conditions ◽  
Cutting Process ◽  
Feed Speed ◽  
Cutting Power ◽  
Wood Processing ◽  
Circular Saw ◽  
Circular Saw Blade ◽  
Saw Blade

Cutting, as the most widely used machining process, is applied in both primary and secondary wood processing. Optimum cutting conditions that result in the high quality of the machined surface and low energy consumption are crucial for wood processing. The effects of the feed speed, cutting speed and average chip thickness on the energy consumption and surface temperature of a circular saw blade during the cutting process of two types of plywood with a thickness of h = 14 mm is described in this paper. In experimental measurements, two circular saw blades with cutting tungsten carbide inserts for wood were used as tools. One circular saw blade was standard, and was not surface treated (CSB1), and second circular saw blade (CSB2) differed by the powder coating surface and the length of the cutting edge. In the experiment, the energy consumption and the surface temperature of the circular saw blade was measured in order to find the optimal cutting conditions for the most energy-efficient cutting process. The results show that the cutting power and the surface temperature of the circular saw blade increased when the feed speed increased. The investigated values of the surface-treated circular saw blade were lower compared to the values of the standard circular saw blade. When comparing the lightweight plywood with the classic plywood, experimentally obtained cutting power values of the circular saw were made 19% lower on average by using the circular saw blade CSB1. When using the CSB2 circular saw blade, these values of the cutting power of the circular saw were 22% lower on average. The surface temperature of the circular saw blade is the highest on the outer edge (tooth root area 31.7 °C) and decreases towards the center of the circular saw blade. There must be a reasonable compromise between machine productivity and energy consumption.

Simulation Analysis of Nonlinear Dynamics for Stone-Cutting with Circular Saw Blade

2013 ◽  
Vol 281 ◽  
pp. 234-238
Author(s):  
Tao Yao ◽  
Guo Lin Duan ◽  
Yang Gao
Keyword(s):  
Sliding Friction ◽  
Simulation Analysis ◽  
Damage Model ◽  
Cutting Parameters ◽  
Cutting Process ◽  
Transient Strain ◽  
Circular Saw ◽  
Circular Saw Blade ◽  
Stone Cutting ◽  
Saw Blade

A nonlinear numerical simulation model of stone-cutting circular saw blade was developed for the purpose of understanding the mechanics of cutting process by employing LS-DYNA program. Based on the classical damage model theory and fracture criterion, the action of cutting stone is mainly considered as extruding sliding friction and pressing. The movement rule and wear mechanism were analyzed in stone cutting process. After the transient strain field was obtained, the corresponding pressure was calculated. The results showed the present method is applicable to forecasting and optimizing the cutting parameters for efficient control and improvement of separation.

scholarly journals Investigation of Cutting Performance of a Circular Saw Blade Based on ANSYS/LS-DYNA

2021 ◽  
Vol 67 (12) ◽  
pp. 649-665
Author(s):  
Zhiwen Wang ◽  
Qingliang Zeng ◽  
Zhenguo Lu ◽  
Lirong Wan ◽  
Xin Zhang ◽  
...  
Keyword(s):  
Cutting Force ◽  
Rotation Speed ◽  
Cutting Parameters ◽  
Cutting Performance ◽  
Feed Speed ◽  
Research Results ◽  
Circular Saw ◽  
Circular Saw Blade ◽  
Blade Cutting ◽  
Saw Blade

The circular saw blade is widely applied in rock processing; its cutting performance significantly impacts rock processing. Therefore, the numerical simulation model of rock cutting with the flexible circular saw blade has been established to investigate the effects of cutting parameters on the stress and cutting force of circular saw blade, and the damage and stress of rock in the circular saw blade cutting into rock vertically at constant feed speed and rotation speed. The research results indicate that the stress of the saw blade and rock rises with the increase of feed speed and rotation speed of the saw blade. Furthermore, the rock damage and the cutting force of the circular saw blade increase with the increasing feed speed and decrease with increasing rotation speed. The circular saw blade cutting force, vertical force, and horizontal force increase with the rising distance between the double circular saw blade. However, the axial force decreases. The research results of cutting hard rock with the flexible circular saw blade can aid in the optimization of cutting parameters and improve cutting efficiency.

scholarly journals Impact of Irregular Tooth Pitch of Circular Saw Blades on Power for Wood Cross-Cutting

2020 ◽  
Vol 71 (1) ◽  
pp. 3-11
Author(s):  
Jozef Krilek ◽  
Miroslava Ťavodová ◽  
Ján Kováč ◽  
Branislav Tichý
Keyword(s):  
Energy Consumption ◽  
Picea Abies ◽  
Pinus Sylvestris ◽  
Cutting Power ◽  
Feed Velocity ◽  
Sintered Carbide ◽  
Circular Saw ◽  
Fagus Silvatica ◽  
Saw Blade ◽  
Carbide Inserts

The article deals with the influence of irregular tooth pitch on energy consumption of cross-cutting wood. In this article, the effect was assessed of feeding velocity and parameters of saw blade on the cutting power Pc of spruce (Picea Abies), pine (Pinus Sylvestris) and beech (Fagus Silvatica) wood during sawing with a guided circular saw. For the research, two types of circular saw blades were used, one of them having irregular tooth pitch. The circular saw blades had sintered carbide inserts with a diameter of D = 350 mm and the same number of teeth. The feed velocities were vf = 4, 8,12 m∙min-1 and revolutions n = 3000 min-1. The results showed that the circular saw blades with irregular tooth pitch have higher energy consumption than the circular saw blades with regular tooth pitch. The highest cutting power Pc was shown in the case of beech. It was also shown that energy consumption is increasing linearly with increasing feed velocity.

The Mechanical Analysis of the Composite Reinforced Circular Saw Blade

2011 ◽  
Vol 228-229 ◽  
pp. 484-489
Author(s):  
Xiao Ling Wang ◽  
Zhong Jun Yin ◽  
Chao Zhang
Keyword(s):  
Volume Fraction ◽  
Mechanical Analysis ◽  
Loading Conditions ◽  
Circular Saw ◽  
Model And Simulation ◽  
Circular Saw Blade ◽  
Saw Blade ◽  
Reinforcement Model ◽  
Circular Saws ◽  
Composite Reinforcement

Thinner saw blades cannot resist large lateral cutting forces due to their lower stiffness. In this paper we propose a composite reinforcement method to improve the mechanical properties of circular saw blades. We analyze and simulate the stress and strain fields of our proposed reinforced circular saws by Finite element method. Our analytical results contain not only influences of reinforcing parameters but also loading conditions on the lateral stiffness and the natural frequency of composite saw blades. Here the reinforcing parameters include: 1) the reinforcement location on circular saw blades, 2) the volume fraction of the reinforcements, 3) the number of the reinforcements; and loading conditions include: 1) the cutting force, 2) the rotational speed. Our composite reinforcement model and simulation results can contribute to a better design of circular saw blades.

Dry-Cutting Concrete Study of Diamond Saw Blade with Different Segment Width

2006 ◽  
Vol 532-533 ◽  
pp. 321-324 ◽  
Author(s):  
Shan Shan Hu ◽  
Cheng Yong Wang ◽  
Bang Dao Chen ◽  
Ying Ning Hu
Keyword(s):  
Cutting Parameters ◽  
Structure Parameters ◽  
Optimum Structure ◽  
Dry Cutting ◽  
Workpiece Material ◽  
Sawing Force ◽  
Circular Saw ◽  
Circular Saw Blade ◽  
Diamond Saw ◽  
Saw Blade

Three kind of diamond circular saw blade with different structure parameters are designed in this paper. Adopted single-factor test, sawing force and vibration are measured by cutting several kinds of strength concrete in different cutting parameters. The analysis to characters of sawing force and vibration helps to find out optimum structure of diamond saw blade with different segment width, more rational sawing parameter and its adaptability to workpiece material.

scholarly journals Comparison of Natural Frequencies Values of Circular Saw Blade Determined by Different Methods

2015 ◽  
Vol 66 (2) ◽  
pp. 123-128
Author(s):  
Ján Svoreň ◽  
Ľubomír Javorek ◽  
Adam Droba ◽  
Dušan Paulíny
Keyword(s):  
Natural Frequencies ◽  
Circular Saw ◽  
Circular Saw Blade ◽  
Saw Blade

The Influence of Tangential Roller Pressure on the Stability of Circular Saw Blade

2014 ◽  
Vol 614 ◽  
pp. 32-35 ◽  
Author(s):  
Ming Song Zhang ◽  
Yi Zhang ◽  
Jian Jun Ke ◽  
Xiao Wei Li ◽  
Lian Bing Cheng
Keyword(s):  
Finite Element Method ◽  
Finite Element ◽  
Symmetric Model ◽  
The Finite Element Method ◽  
Circular Saw ◽  
The Face ◽  
Circular Saw Blade ◽  
Cyclic Symmetric ◽  
The Stability ◽  
Saw Blade

The finite element method was used to study tangential roller method impact on the stability of circular saw blade. Using 30 ° cyclic symmetric model is analyzed. The results show that the tension of the saw blade is not the same, and tensioning effect is different, when the tangential roller pressure is not same. At the same time, after tangential roller, the face run out of saw blade is small, which show that the smoothness of tangential roller is better.

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