scholarly journals Thermal Performance of a Low-Temperature Heat Exchanger Using a Micro Heat Pipe Array

Energies ◽  
2019 ◽  
Vol 12 (4) ◽  
pp. 675 ◽  
Author(s):  
Jingang Yang ◽  
Yaohua Zhao ◽  
Aoxue Chen ◽  
Zhenhua Quan

Domestic heat exchangers, even though widely used in industry, are not adequate for studies on low-temperature flue-gas use technologies. Despite spite their limitations, very few theoretical models have been investigated based on practical applications. Moreover, most of the existing studies on heat exchangers have focused particularly on one-dimensional and two-dimensional heat transfer models, while limited studies focus on three-dimensional ones. Therefore, this study aims at investigating the thermal performance of a low-temperature flue-gas heat recovery unit in the cold regions. Specifically, this study was conducted in the context of Changchun of Jilin Province, China, a city with the mean ambient temperature of −14 °C and mean diurnal temperature of −10 °C during winter. Experimental results showed that the thermal efficiency of the heat exchanger was higher than 60%. Through assessing the heat exchange coefficient and heat exchange efficiency of the heat exchanger, it is found that the thermal efficiency had been improved up to 0.77–0.83. Furthermore, the ICEPAK software and the standard k-ε RNG turbulence model were used to carry out simulations. The velocity and outlet temperature of fresh airflow and polluted airflow were simulated through setting different inlet temperatures of fresh air and polluted air inlet. Numerical results further indicated that the flow state was laminar flow. The micro heat pipe array side had small eddies and the heat transfer was significantly improved due to the flow of air along the surface of the micro heat pipe.

Heat exchangers are prominent industrial applications where engineering science of heat transfer and Mass transfer occurs. It is a contrivance where transfer of energy occurs to get output in the form of energy transfer. This paper aims at finding a solution to improve the thermal performance in a heat exchanger by using passive method techniques. This experimental and numerical analysis deals with finding the temperature outlets of cold and hot fluid for different mass flow rates and also pressure drop in the tube and the annular side by adding an elliptical leaf strip in the pipe at various angles. The single elliptical leaf used in experiment has major to minor axes ratios as 2:1 and distance of 50 mm between two leaves are arranged at different angular orientations from 0 0 to 1800 with 100 intervals. Since it’s not possible to find the heat transfer rates and pressure drops at every orientation of elliptical leaf so a generalized regression neural network (GRNN) prediction tool is used to get outputs with given inputs to avoid experimentation. GRNN is a statistical method of determining the relationship between dependent and independent variables. The values obtained from experimentation and GRNN nearly had precise values to each other. This analysis is a small step in regard with encomiastic approach for enhancement in performance of heat exchangers


2016 ◽  
Vol 2016 ◽  
pp. 1-9 ◽  
Author(s):  
Lei Ma ◽  
Feng-zhong Sun ◽  
Zhi-min Li ◽  
Pei Chen ◽  
Fei Li

Ash deposition is a key factor that deteriorates the heat transfer performance and leads to higher energy consumption of low pressure economizer working in low temperature flue gas. In order to study the ash deposition of heat exchange tubes in low temperature flue gas, two experiments are carried out with different types of heat exchange tubes in different flue gas environments. In this paper, Nusselt Number Nu and fouling factorεare calculated to describe the heat transfer characteristics so as to study the ash deposition condition. The scanning electron microscope (SEM) is used for the analysis of ash samples obtained from the outer wall of heat exchange tubes. The dynamic process of ash deposition is studied under different temperatures of outer wall. The results showed that ash deposition of heat exchanger will achieve a stable state in constant flue gas environment. According to the condition of condensation of acid vapor and water vapor, the process of ash deposition can be distinguished as mere ash deposition, acid-ash coupling deposition, and acid-water-ash coupling deposition.


2018 ◽  
Vol 13 (1) ◽  
pp. 71-76
Author(s):  
Vasyl Zhelykh ◽  
Olena Savchenko ◽  
Vadym Matusevych

Abstract To save traditional energy sources in mechanical ventilation systems, it is advisable to use low-energy ground energy for preheating or cooling the outside air. Heat exchange between ground and outside air occurs in ground heat exchangers. Many factors influence the process of heat transfer between air in the heat exchanger and the ground, in particular geological and climatic parameters of the construction site, parameters of the ventilation air in the projected house, physical and geometric parameters of the heat exchanger tube. Part of the parameters when designing a ventilation system with earth-air heat exchangers couldn’t be changed. The one of the factors, the change which directly affects the process of heat transfer between ground and air, is convective heat transfer coefficient from the internal surface of the heat exchanger tube. In this article the designs of a horizontal earthair heat exchanger with heat pipes was proposed. The use of heat pipes in designs of a horizontal heat exchanger allows intensification of the process of heat exchange by turbulence of air flow inside the heat exchanger. Besides this, additionally heat transfer from the ground to the air is carried out at the expense of heat transfer in the heat pipe itself.


Author(s):  
Mohammadreza Hasandust Rostami ◽  
Gholamhassan Najafi ◽  
Ali Motevalli ◽  
Nor Azwadi Che Sidik ◽  
Muhammad Arif Harun

Today, due to the reduction of energy resources in the world and its pollutants, energy storage methods and increase the thermal efficiency of various systems are very important. In this research, the thermal efficiency and energy storage of two heat exchangers have been investigated in series using phase change materials (RT82) and single wall carbon nanotubes (SWCNT) and graphene quantum dot nanoparticles (GQD) In this research, two heat exchangers have been used in combination. The first heat exchanger was in charge of storing thermal energy and the second heat exchanger was in charge of heat exchange. The reason for this is to improve the heat exchange of the main exchanger (shell and tube) by using heat storage in the secondary exchanger, which has not been addressed in previous research. The results of this study showed that using two heat exchangers in series, the thermal efficiency of the system has increased. Also, the heat energy storage of the double tube heat exchanger was obtained using phase change materials in the single-walled carbon nanotube composition of about 3000 W. The average thermal efficiency of the two heat exchangers as the series has increased by 52%. In general, the effect of the two heat exchangers on each other was investigated in series with two approaches (energy storage and energy conversion) using fin and nanoparticles, which obtained convincing results.


2020 ◽  
Vol 216 ◽  
pp. 01124
Author(s):  
Shavkat Agzamov ◽  
Sevinar Nematova

The article discusses the features of the creation and use of efficient heat exchanger. Designs of pipes with a developed heat exchange is presented. The procedure for determining the degree of development of the heat exchanging surface, the heat transfer coefficient, and the calculation of the heat transfer equation are given. As a result of creating efficient heat exchangers, three main parameters are used: the pipe outside diameter; the estimated flow rate; the Prandtl number.


Author(s):  
Kyeong Mo Hwang ◽  
Tae Eun Jin

As the operating time of heat exchangers progresses, fouling caused by water-borne deposits and the number of plugged tubes increase and thermal performance decreases. Both fouling and tube plugging are known to interfere with normal flow characteristics and to reduce thermal efficiencies of heat exchangers. The heat exchangers of Korean nuclear power plants have been analyzed in terms of heat transfer rate and overall heat transfer coefficient as a means of heat exchanger management. Except for fouling resulting from the operation of heat exchangers, all the tubes of heat exchangers have been replaced when the number of plugged tubes exceeded the plugging criteria based on design performance sheet. This paper describes a plugging margin evaluation method taking into account the fouling of shell-and-tube heat exchangers. The method can evaluate thermal performance, estimate future fouling variation, and consider current fouling level in the calculation of plugging margin. To identify the effectiveness of the developed method, fouling and plugging margin evaluations were performed at a component cooling heat exchanger in a Korean nuclear power plant.


2015 ◽  
Vol 789-790 ◽  
pp. 422-425
Author(s):  
Fun Liang Chang ◽  
Yew Mun Hung

Micro heat pipe is a two-phase heat transfer device offering effective high heat-flux removal in electronics cooling. Essentially, micro heat pipe relies on the phase change processes, namely evaporation and condensation, and the circulation of working fluid to function as heat transfer equipment. The vast applications of micro heat pipe in portable appliances necessitate its functionality under different orientations with respect to gravity. Therefore, its thermal performance is strongly related to its orientation. By incorporating solid wall conduction, together with the continuity, momentum, and energy equations of the working fluid, a mathematical model is developed to investigate the heat and fluid flow characteristics of inclined micro heat pipes. We investigate both the favorable and adverse effects of gravity on the circulation rate which is intimately related to the thermal performance of micro heat pipes. The effects of gravity, through the angle of inclination, on the circulation strength and heat transport capacity are analysed. This study serves as a useful analytical tool in the micro heat pipe design and performance analysis, associated with different inclinations and operating conditions.


2012 ◽  
Vol 516-517 ◽  
pp. 419-424
Author(s):  
Guo Rong Zhu ◽  
Xiao Hua Wang ◽  
Hong Biao Huang ◽  
Hu Chen

In this article, sensitivity analysis was performed using bidirectional single method with shell-and-tube heat exchanger as the basis and the entropy production in the working process of heat exchanger as target, to explore the optimizing direction for heat exchangers with the objective to reduce entropy production. First, the differential element analysis method was used in a case study of the entropy production of the heat transfer process - including the three heat transfer processes of convective heat exchange inside and outside the pipes and heat conduction across the pipe wall and the flow process - the fluid flowing process inside and outside the pipes, and the typical process parameter - dimensionless inlet heat exchange temperature difference, operation parameter - fluid flow rate inside the pipe and structural parameters - the heat transfer pipe inner diameter and length were used as characteristic parameters, to obtain the sensitivity coefficients under the conditions of the example, being respectively 0.95, 0.3, 0.3 and 0.38. The study in this article can provide some support to the energy efficiency evaluation of heat exchangers.


Author(s):  
Piyush Sabharwall ◽  
Mike Patterson ◽  
Vivek Utgikar ◽  
Fred Gunnerson

One key long-standing issue that must be overcome to fully realize the successful growth of nuclear power is to determine other benefits of nuclear energy apart from meeting the electricity demands. The Next Generation Nuclear Plant (NGNP) will most likely be producing electricity and heat for the production of hydrogen and/or oil retrieval from oil sands and oil shale to help in our national pursuit of energy independence. For nuclear process heat to be utilized, intermediate heat exchange is required to transfer heat from the NGNP to the hydrogen plant or oil recovery field in the most efficient way possible. Development of nuclear reactor-process heat technology has intensified the interest in liquid metals as heat transfer media because of their ideal transport properties. Liquid metal heat exchangers are not new in practical applications. An important rationale for considering liquid metals as the working fluid is because of the higher convective heat transfer coefficient. This explains the interest in liquid metals as coolant for intermediate heat exchange from NGNP. The production of electric power at higher efficiency via the Brayton Cycle, and hydrogen production, requires both heat at higher temperatures and high effectiveness compact heat exchangers to transfer heat to either the power or process cycle. Compact heat exchangers maximize the heat transfer surface area per volume of heat exchanger; this has the benefit of reducing heat exchanger size and heat losses. High temperature IHX design requirements are governed in part by the allowable temperature drop between the outlet of NGNP and inlet of the process heat facility. In order to improve the characteristics of heat transfer, liquid metal phase change heat exchangers may be more effective and efficient. This paper explores the overall heat transfer characteristics and pressure drop of the phase change heat exchanger with Na as the heat exchanger coolant. In order to design a very efficient and effective heat exchanger one must optimize the design such that we have a high heat transfer and a lower pressure drop, but there is always a tradeoff between them. Based on NGNP operational parameters, a heat exchanger analysis with the sodium phase change is presented to show that the heat exchanger has the potential for highly effective heat transfer, within a small volume at reasonable cost.


Author(s):  
Maryam Shafahi ◽  
Kevin Anderson ◽  
Ali Borna ◽  
Michael Lee ◽  
Alex Kim ◽  
...  

This paper reviews the improvement in the heat pipe’s performance using nanofluid as the working fluid. The use of nanofluid enhances heat transfer in the heat pipe due to its improved thermo-physical properties, such as a higher thermal conductivity. Nanofluids proved to be the innovative approach to a variety of applications, such as electronics, medical instruments, and heat exchangers. The influence of different nanoparticles on heat pipe’s performance has been studied. Utilizing nanofluid as the working fluid leads to a significant reduction in heat pipe thermal resistance, an increase in maximum heat transfer, and an improvement of heat pipe thermal performance.


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