scholarly journals Glassy Carbon: A Promising Material for Micro- and Nanomanufacturing

Materials ◽  
2018 ◽  
Vol 11 (10) ◽  
pp. 1857 ◽  
Author(s):  
Swati Sharma
Keyword(s):  
Glassy Carbon ◽  
Carbon Material ◽  
Large Scale ◽  
Solid Phase ◽  
Three Dimensional ◽  
Industrial Applications ◽  
Degradation Temperature ◽  
Pass Through ◽  
Semi Solid ◽  
Device Research

When certain polymers are heat-treated beyond their degradation temperature in the absence of oxygen, they pass through a semi-solid phase, followed by the loss of heteroatoms and the formation of a solid carbon material composed of a three-dimensional graphenic network, known as glassy (or glass-like) carbon. The thermochemical decomposition of polymers, or generally of any organic material, is defined as pyrolysis. Glassy carbon is used in various large-scale industrial applications and has proven its versatility in miniaturized devices. In this article, micro and nano-scale glassy carbon devices manufactured by (i) pyrolysis of specialized pre-patterned polymers and (ii) direct machining or etching of glassy carbon, with their respective applications, are reviewed. The prospects of the use of glassy carbon in the next-generation devices based on the material’s history and development, distinct features compared to other elemental carbon forms, and some large-scale processes that paved the way to the state-of-the-art, are evaluated. Selected support techniques such as the methods used for surface modification, and major characterization tools are briefly discussed. Barring historical aspects, this review mainly covers the advances in glassy carbon device research from the last five years (2013–2018). The goal is to provide a common platform to carbon material scientists, micro/nanomanufacturing experts, and microsystem engineers to stimulate glassy carbon device research.

On the suitability of induction heating system for metal additive manufacturing

2020 ◽  
Vol 235 (1-2) ◽  
pp. 219-229 ◽  
Author(s):  
Gourav K Sharma ◽  
Piyush Pant ◽  
Prashant K Jain ◽  
Pavan K Kankar ◽  
Puneet Tandon
Keyword(s):  
Energy Source ◽  
Additive Manufacturing ◽  
Induction Heating ◽  
Low Cost ◽  
Three Dimensional ◽  
Experimental System ◽  
Heating System ◽  
Industrial Applications ◽  
Metallic Materials ◽  
Semi Solid

Induction heating is a non-contact-based energy source that has the potential to quickly melt the metal and become the alternate energy source that can be used for additive manufacturing. At present, induction heating is widely used in various industrial applications such as melting, preheating, heat treatment, welding, and brazing. The potential of this source has not been explored in the additive manufacturing domain. However, the use of induction heating in additive manufacturing could lead to low-cost part fabrication as compared to other energy sources such as laser or electron beam. Therefore, this study explores the feasibility of this energy source in additive manufacturing for fabricating parts of metallic materials. An experimental system has been developed by modifying an existing delta three-dimensional printer. An induction heater coil has been incorporated to extruder head for semi-solid processing of the metal alloy. In order to test the viability of the developed system, aluminium material in the filament form has been processed. Obtained results have shown that the induction heating–based energy source is capable of processing metallic materials having a melting point up to 1000° C. The continuous extrusion of the material has been achieved by controlling the extruder temperature using a proportional integral derivative–based controller and k-type thermocouple. The study also discusses various issues and challenges that occurred during the melting of metal with induction heating. The outcomes of this study may be a breakthrough in the area of metal-based additive manufacturing.

scholarly journals Stereological Estimation of Orientation Distribution of Generalized Cylinders from a Unique 2D Slice

2013 ◽  
Vol 19 (6) ◽  
pp. 1678-1687 ◽  
Author(s):  
Jean-Pierre Da Costa ◽  
Stefan Oprean ◽  
Pierre Baylou ◽  
Christian Germain
Keyword(s):  
Cross Sections ◽  
Composite Structures ◽  
Large Scale ◽  
Fibrous Composite ◽  
Three Dimensional ◽  
Synthetic Data ◽  
Inequality Constraints ◽  
Orientation Distribution ◽  
Industrial Applications ◽  
Cost Constraints

AbstractThough three-dimensional (3D) imaging gives deep insight into the inner structure of complex materials, the stereological analysis of 2D snapshots of material sections is still necessary for large-scale industrial applications for reasons related to time and cost constraints. In this paper, we propose an original framework to estimate the orientation distribution of generalized cylindrical structures from a single 2D section. Contrary to existing approaches, knowledge of the cylinder cross-section shape is not necessary. The only requirement is to know the area distribution of the cross-sections. The approach relies on minimization of a least squares criterion under linear equality and inequality constraints that can be solved with standard optimization solvers. It is evaluated on synthetic data, including simulated images, and is applied to experimental microscopy images of fibrous composite structures. The results show the relevance and capabilities of the approach though some limitations have been identified regarding sensitivity to deviations from the assumed model.

Numerical Study of Coal Gasification Using Eulerian-Eulerian Multiphase Model

2007 ◽  
Author(s):  
Shaoping Shi ◽  
Christopher Guenther ◽  
Stefano Orsino
Keyword(s):  
Gas Phase ◽  
Large Scale ◽  
Coal Gasification ◽  
Solid Phase ◽  
Numerical Study ◽  
Three Dimensional ◽  
Phase Method ◽  
Multiphase Model ◽  
Measured Temperature ◽  
Entrained Flow

Gasification converts the carbon-containing material into a synthesis gas (syngas) which can be used as a fuel to generate electricity or used as a basic chemical building block for a large number of uses in the petrochemical and refining industries. Based on the mode of conveyance of the fuel and the gasifying medium, gasification can be classified into fixed or moving bed, fluidized bed, and entrained flow reactors. Entrained flow gasifiers normally feature dilute flow with small particle size and can be successfully modeled with the Discrete Phase Method (DPM). For the other types, the Eulerian-Eulerian (E-E) or the so called two-fluid multiphase model is a more appropriate approach. The E-E model treats the solid phase as a distinct interpenetrating granular “fluid” and it is the most general-purposed multi-fluid model. This approach provides transient, three-dimensional, detailed information inside the reactor which would otherwise be unobtainable through experiments due to the large scale, high pressure and/or temperature. In this paper, a transient, three-dimensional model of the Power Systems Development Facility (PSDF) transport gasifier will be presented to illustrate how Computational Fluid Dynamics (CFD) can be used for large-scale complicated geometry with detailed physics and chemistry. In the model, eleven species are included in the gas phase while four pseudo-species are assumed in the solid phase. A total of sixteen reactions, both homogeneous (involving only gas phase species) and heterogeneous (involving species in both gas and solid phases), are used to model the coal gasification chemistry. Computational results have been validated against PSDF experimental data from lignite to bituminous coals under both air and oxygen blown conditions. The PSDF gasifier geometry was meshed with about 70,000, hexahedra-dominated cells. A total of six cases with different coal, feed gas, and/or operation conditions have been performed. The predicted and measured temperature profiles along the gasifier and gas compositions at the outlet agreed fairly well.

FMM/GPU Accelerated BEM Simulations of Emulsion Flow in Microchannels

2013 ◽  
Author(s):  
Olga A. Abramova ◽  
Yulia A. Itkulova ◽  
Nail A. Gumerov
Keyword(s):  
Oil Recovery ◽  
Large Scale ◽  
Heterogeneous Computing ◽  
Three Dimensional ◽  
Industrial Applications ◽  
Computational Techniques ◽  
Graphics Processors ◽  
Two Phase ◽  
Scalable Algorithm ◽  
Wide Range

Modeling of motion of two-phase liquids in microchannels of different shape is needed for a variety of industrial applications, such as enhanced oil recovery, advanced material processing, and biotechnology. Development of efficient computational techniques is required for understanding the mechanisms of many effects in “liquid-liquid” systems, such as the jamming of emulsion flows in microchannels and blood cell motion in capillaries. In the present study, a mathematical model of a three-dimensional flow of a mixture of two Newtonian liquids of a droplet structure in microchannels at low Reynold’s numbers is considered. The computational approach is based on the boundary element method accelerated both via an advanced scalable algorithm (FMM), and via utilization of a heterogeneous computing architecture (multicore CPUs and graphics processors). To solve large scale problems flexible GMRES solver is developed. Example computations are conducted for dynamics of many deformable drops of different sizes in microchannels. The results of simulations and accuracy/performance of the method are discussed. The developed approach can be used for solution of a wide range of problems related to emulsion flows in micro- and nanoscales.

Characterization of Monoclonal Anti-human Factor VII Antibody (B101/B1) that Recognized Three-dimensional Structures near Arg at Position 79 in the First EGF-like Domain

1998 ◽  
Vol 79 (01) ◽  
pp. 104-109 ◽  
Author(s):  
Osamu Takamiya
Keyword(s):  
Monoclonal Antibodies ◽  
Tissue Factor ◽  
Human Factor ◽  
Solid Phase ◽  
Three Dimensional ◽  
Coagulation Factors ◽  
Factor Vii ◽  
Dimensional Structure ◽  
Epidermal Growth

SummaryMurine monoclonal antibodies (designated hVII-B101/B1, hVIIDC2/D4 and hVII-DC6/3D8) directed against human factor VII (FVII) were prepared and characterized, with more extensive characterization of hVII-B101/B1 that did not bind reduced FVIIa. The immunoglobulin of the three monoclonal antibodies consisted of IgG1. These antibodies did not inhibit procoagulant activities of other vitamin K-dependent coagulation factors except FVII and did not cross-react with proteins in the immunoblotting test. hVII-DC2/D4 recognized the light chain after reduction of FVIIa with 2-mercaptoethanol, and hVIIDC6/3D8 the heavy chain. hVII-B101/B1 bound FVII without Ca2+, and possessed stronger affinity for FVII in the presence of Ca2+. The Kd for hVII-B101/B1 to FVII was 1.75 x 10–10 M in the presence of 5 mM CaCl2. The antibody inhibited the binding of FVII to tissue factor in the presence of Ca2+. hVII-B101/B1 also inhibited the activation of FX by the complex of FVIIa and tissue factor in the presence of Ca2+. Furthermore, immunoblotting revealed that hVII-B101/B1 reacted with non-reduced γ-carboxyglutaminic acid (Gla)-domainless-FVII and/or FVIIa. hVII-B101/B1 showed a similar pattern to that of non-reduced proteolytic fragments of FVII by trypsin with hVII-DC2/D4 on immunoblotting test. hVII-B101/B1 reacted differently with the FVII from the dysfunctional FVII variant, FVII Shinjo, which has a substitution of Gln for Arg at residue 79 in the first epidermal growth factor (1st EGF)-like domain (Takamiya O, et al. Haemosta 25, 89-97,1995) compared with normal FVII, when used as a solid phase-antibody for ELISA by the sandwich method. hVII-B101/B1 did not react with a series of short peptide sequences near position 79 in the first EGF-like domain on the solid-phase support for epitope scanning. These results suggested that the specific epitope of the antibody, hVII-B101/B1, was located in the three-dimensional structure near position 79 in the first EGF-like domain of human FVII.

scholarly journals A Review on Additive Manufacturing Possibilities for Electrical Machines

Energies ◽  
2021 ◽  
Vol 14 (7) ◽  
pp. 1940
Author(s):  
Muhammad Usman Naseer ◽  
Ants Kallaste ◽  
Bilal Asad ◽  
Toomas Vaimann ◽  
Anton Rassõlkin
Keyword(s):  
Additive Manufacturing ◽  
Large Scale ◽  
Three Dimensional ◽  
Electrical Machines ◽  
Electromagnetic Properties ◽  
Scale Production ◽  
Performance Parameters ◽  
Large Scale Production ◽  
One Step ◽  
Manufacturing Techniques

This paper presents current research trends and prospects of utilizing additive manufacturing (AM) techniques to manufacture electrical machines. Modern-day machine applications require extraordinary performance parameters such as high power-density, integrated functionalities, improved thermal, mechanical & electromagnetic properties. AM offers a higher degree of design flexibility to achieve these performance parameters, which is impossible to realize through conventional manufacturing techniques. AM has a lot to offer in every aspect of machine fabrication, such that from size/weight reduction to the realization of complex geometric designs. However, some practical limitations of existing AM techniques restrict their utilization in large scale production industry. The introduction of three-dimensional asymmetry in machine design is an aspect that can be exploited most with the prevalent level of research in AM. In order to take one step further towards the enablement of large-scale production of AM-built electrical machines, this paper also discusses some machine types which can best utilize existing developments in the field of AM.

scholarly journals Vibration characteristics of triple-gear-rotor system in compressed air energy storage under variable torque load

2021 ◽  
Vol 104 (1) ◽  
pp. 003685042098705
Author(s):  
Xinran Wang ◽  
Yangli Zhu ◽  
Wen Li ◽  
Dongxu Hu ◽  
Xuehui Zhang ◽  
...  
Keyword(s):  
Large Scale ◽  
Three Dimensional ◽  
Element Model ◽  
Rotor System ◽  
Dynamic Responses ◽  
System Response ◽  
Rotating Speed ◽  
Torque Load ◽  
Set Up ◽  
Two Stages

This paper focuses on the effects of the off-design operation of CAES on the dynamic characteristics of the triple-gear-rotor system. A finite element model of the system is set up with unbalanced excitations, torque load excitations, and backlash which lead to variations of tooth contact status. An experiment is carried out to verify the accuracy of the mathematical model. The results show that when the system is subjected to large-scale torque load lifting at a high rotating speed, it has two stages of relatively strong periodicity when the torque load is light, and of chaotic when the torque load is heavy, with the transition between the two states being relatively quick and violent. The analysis of the three-dimensional acceleration spectrum and the meshing force shows that the variation in the meshing state and the fluctuation of the meshing force is the basic reasons for the variation in the system response with the torque load. In addition, the three rotors in the triple-gear-rotor system studied show a strong similarity in the meshing states and meshing force fluctuations, which result in the similarity in the dynamic responses of the three rotors.

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