scholarly journals The Effect of Rare Earths Additions on the Microstructure and the Corrosion Behavior of Sn-0.7Cu-0.075Al Solder Alloy

Materials ◽  
2019 ◽  
Vol 12 (22) ◽  
pp. 3731 ◽  
Author(s):  
Wenchao Yang ◽  
Zaixiang Du ◽  
Shuyuan Yu ◽  
Yitai Li ◽  
Junli Feng ◽  
...  

Sn-0.7Cu-0.075Al solder alloy adding with Ce and La had been successfully prepared by applying ball-milling and vacuum arc remelting. The influence of Ce and La on microstructure and corrosion behavior of Sn-0.7Cu-0.075Al solder alloy was investigated. The results showed that Ce (La)-containing solders had refined grains and obvious directional tendency due to the dispersive refiner (CeO2 and La2O3). Electrochemical potentiodynamic curves revealed three different stages of the reaction, including anodic and cathodic processes, prepassivation section, and stable passivation stages. The self-corrosion potential (Ecorr) of alloys with Ce and La addition were a little bit more negative, hardly making a difference on corrosion occurrence. However, the corrosion current density (Icorr) and passivation current density (Ip) decreased by two-thirds and one-half respectively, which indicated a better corrosion resistant after adding rare earths. The recorded micrographs of corroded surface at different polarized points witnessed the formation of corrosion product film both on prepassivation and passivation stage. Moreover, the cross section of corrosion product film showed the coarse, loose film in Sn-0.7Cu-0.075Al solder and adherent, compact film in Ce (La)-containing solders, which further indicated an excellent anti-corrosion property.

Metals ◽  
2020 ◽  
Vol 10 (10) ◽  
pp. 1283
Author(s):  
Jingjiu Yuan ◽  
Chaoyi Chen ◽  
Junqi Li ◽  
Bianli Quan ◽  
Yuanpei Lan ◽  
...  

When alumina is produced by the Bayer process with high-sulfur bauxite, the sulfur would strongly corrode the 12Cr1MoV steel made heat exchanger. This study investigated the initial corrosion behavior of the 12Cr1MoV steel exposed to a thiosulfate-containing sodium aluminate (TCSA) solution under the evaporation conditions of alumina production. The obtained corrosion rate equation is V = 6.306·t·exp(−0.71). As corrosion progressed, with the corrosion product film growing, the corrosion current density declines slowly, and the corrosion resistance of the steel is increased. At 1–3 days, the corrosion product film consisted of FeO, Fe2O3, and FeOOH. S2O32− lead to corrosion in local areas of the steel and pits appeared. AlO2− is transformed into Al(OH)3 and filled in the corrosion pits. At 4 and 5 days, Fe3O4 is generated in the outermost layer, and Al(OH)3 is shed from the corrosion pits. The corrosion mechanism of 12Cr1MoV steel in a TCSA solution is proposed based on the experimental results.


Metals ◽  
2020 ◽  
Vol 10 (9) ◽  
pp. 1227
Author(s):  
Xu Zhao ◽  
Yuhong Qi ◽  
Jintao Wang ◽  
Tianxiang Peng ◽  
Zhanping Zhang ◽  
...  

To study the effect of weld and defects on the corrosion behavior of nickel aluminum bronze (UNS C95810) in 3.5% NaCl solution, the weight loss, X-ray diffraction, optical microscope, scanning electron microscope and electrochemical test of the specimen with weld and defects were investigated. The results show that the presence of weld and defects increases the corrosion rate of bronze. Weld does not change the structure of the corrosion product film, but defects induce a lack of the protective outermost corrosion product in bronze. Weld makes the corrosion product film in the early stage more porous. Defects always produce an increase in the dissolution rate of the bronze.


2021 ◽  
Vol 68 (5) ◽  
pp. 438-448
Author(s):  
Haoping Peng ◽  
Zhaolin Luan ◽  
Jun Liu ◽  
Yun Lei ◽  
Junxiu Chen ◽  
...  

Purpose This paper aims to under the laboratory environment, the corrosion behavior of X80 pipeline steel in oilfield injection water in eastern China was studied by immersion test. Design/methodology/approach First, the corrosion product film was immersed in oilfield injection water and the effect on the corrosion behavior and the corrosion reaction mechanism were constantly observed during this period. The effect was displayed by potentiodynamic polarization curve and electrochemical impedance spectrums (EIS) measurements. Second, scanning electron microscopy, energy dispersive spectroscopy and X-ray diffraction were used to observe and test the corrosion product film immersed in the oilfield water for 30 days. Findings The results indicate that the tendency of metal corrosion becomes weaker at an early stage, but strengthened later, which means the corrosion rate is accelerating. Besides, it is indicated by impedance spectroscopy that with the decreasing of the capacitance arc radius, the reaction resistance is reducing in this progress. Meanwhile, the character of Warburg impedance could be found in EIS, which means that the erosional components are more likely to penetrate the product film to reach the matrix. The corrosion product is mainly composed of the inner Fe3O4 layer and outer shell layer, which contains a large number of calcium carbonate granular deposits. It is this corrosion under fouling that produces severe localized corrosion, forming many etch pits on the metal substrate. Originality/value The experiment chose the X80 steel, the highest-grade pipeline steel used in China, to conduct the static immersion test in the injection water coming from an oilfield in eastern China. Accordingly, the corrosion mechanism and the effect of corrosion product film on the corrosion of pipeline steel were analyzed and discussed.


2013 ◽  
Vol 652-654 ◽  
pp. 916-922 ◽  
Author(s):  
Jin Ming Liang ◽  
Di Tang ◽  
Peng Cheng Zhang ◽  
Hui Bin Wu ◽  
Hong Yan Mao ◽  
...  

This paper focus on the development of low-alloy anti-corrosion steel for the upper deck of COT(cargo oil tank), and the corrosion behavior of Cr-containing low-alloy steels in O2-CO2-SO2-H2S moisture were studied using homemade COT corrosion simulation device. After the corrosion experiment, related corrosion data was measured, and macro morphology and structure of corrosion scale were observed by SEM(Scanning Electron Microscope). The phase and chemical composition of corrosion product film were analyzed by XRD(X-ray diffraction) and EDS(energy dispersive spectroscopy). The effect of misorientation distribution on anti-corrosion property of steel was investigated by EBSD(electron backscattered diffraction). Based on the results, corrosion scale of COT on the upper deck consist of α-FeOOH, γ-FeOOH, FeS2, S and Fe1-xS, and the type of corrosion is mainly general corrosion. Cr enrichment was found on the inner corrosion product film, the addition of Cr leads to the increasing of low-angle grain boundaries and sub-grain structure which is conducive to the improvement of corrosion resistance.


2018 ◽  
Vol 35 (4) ◽  
pp. 694-701 ◽  
Author(s):  
N. K. Liyana ◽  
M. A. Fazal ◽  
A. S. M. A. Haseeb

Abstract This paper presents an investigation on corrosion behavior of Sn-1.0Ag-0.5Cu-XAl (X = 0, 0.1, 0.5, 1.0) by means of polarization and electrochemical impedance spectroscopy (EIS) measurements in 3.5 wt.% NaCl solution. The results show that addition of aluminum into SAC105 shifts the corrosion current density and passivation current density towards more positive values. It is also found that with an increase in aluminum concentration in SAC105 solder alloy, the corrosion current density increases and polarization resistance decreases. This suggests that SAC105 with the highest concentration of Al has the lowest corrosion resistance. In this case, the corrosion behavior seems to be attributed to anodic dissolution of aluminum and Sn-matrix.


2015 ◽  
Vol 2015 ◽  
pp. 1-15 ◽  
Author(s):  
Zhonglu Cao ◽  
Makoto Hibino ◽  
Hiroki Goda

The effect of nitrite ions on the macrocell corrosion behavior of reinforcing steel embedded in cement mortar was investigated by comparing and analyzing the macrocell corrosion current, macrocell polarization ratios, and slopes of anodic and cathodic steels. Based on the experimental results, the relationship between macrocell potential difference and macrocell current density was analyzed, and the mechanism of macrocell corrosion affected by nitrite ions was proposed. The results indicated that nitrite ions had significant impact on the macrocell polarization ratios of cathode and anode. The presence of nitrite could reduce the macrocell current by decreasing the macrocell potential difference and increasing the macrocell polarization resistance of the anode.


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