scholarly journals Manufacturing and Structural Features with Respect to the Modal Behavior of a Carbon Fiber-Reinforced Epoxy Drum Shell

Materials ◽  
2019 ◽  
Vol 12 (24) ◽  
pp. 4069
Author(s):  
Manuel Ibáñez-Arnal ◽  
Luis Doménech-Ballester ◽  
Fernando Sánchez-López

This work evaluates the use of structural aspects in the manufacture of drum shells based on their modal behavior. The drum shells are made of composite carbon fiber-reinforced epoxy (CFRE) due to the structural variables commonly used in the industry for the manufacture of these musical instruments. Musicians consider the shell of a membranophone to be responsible for the differences in timbre between different instruments. Normally, this variation focuses attention on the mechanical characteristics of the material and on the overall thickness of the cylinder that forms the shell. Some manufacturers, especially those that use metals and composites, resort to low thicknesses, below 2 mm, which forces them to use structural reinforcements at the edges of the cylindrical shell to avoid deformations due to the tension generated by the membranes. As shown in this research work, these structural elements have great relevance within the acoustic behavior of the drum shell. Comparisons are made among the frequencies obtained for the different vibrational modes by using finite element simulations, establishing the length of the structural solution previously mentioned and the number of plies of composite laminate as design variables, starting from the characteristics of a real case constructed with CFRE and concluding with experimental validation. The range of study is limited to the values of the frequencies generated by the membranes. The results demonstrate that the use of different manufacturing variables can lead to savings in production costs without compromising the modal behavior of the shell.

Author(s):  
Melda Yucel ◽  
Aylin Ece Kayabekir ◽  
Sinan Melih Nigdeli ◽  
Gebrail Bekdaş

In this chapter, an application for demonstrating prediction success and error performance of ensemble methods combined via various machine learning and artificial intelligence algorithms and techniques was performed. For this reason, two single method was selected and combination models with Bagging ensemble was constructed and operated in the direction optimum design of concrete beams covering with carbon fiber reinforced polymers (CFRP) by ensuring the determination of design variables. The first part was optimization problem and method composing from an advanced bio-inspired metaheuristic called Jaya algorithm. Machine learning prediction methods and their operation logics were detailed. Performance evaluations and error indicators were represented for prediction models. In the last part, performed prediction applications and created models were introduced. Also, obtained prediction success for main model generated with optimization results was utilized to determine the optimum predictions about test models.


2018 ◽  
Vol 32 (5) ◽  
pp. 673-689 ◽  
Author(s):  
Ngoc-Hung Vu ◽  
Xuan-Tan Pham ◽  
Vincent François ◽  
Jean-Christophe Cuillière

The aim of this research work is to characterize the mechanical behavior of multilayered carbon-fiber–reinforced polyphenylene sulfide composites with the application to assembly process of nonrigid parts. Two anisotropic hyperelastic material models were investigated and implemented in Abaqus as a user-defined material. An inverse characterization method was applied to identify the parameters of these material models. Finite element simulations at finite strains of a flexible composite sheet were carried out. Numerical results of sheet deformation were compared with the experimental results in order to evaluate the appropriateness of the material models developed for this application.


2019 ◽  
Vol 9 (21) ◽  
pp. 4615 ◽  
Author(s):  
Manuel Ibáñez-Arnal ◽  
Luis Doménech-Ballester ◽  
Fernando Sánchez-López

Composite materials are presented in a wide variety of industrial sectors as an alternative to traditionally used materials. In recent years, a new sector has increasingly used these kinds of materials: the manufacture of musical instruments. Resonances of different elements that make up the geometries of musical instruments are commonly used with the aim of enhancing aspects of the timbre. These are sensitive to the mechanical characteristics of the material, so it is important to guarantee the properties of the composite. To do this, it is not uncommon to use pre-impregnated fibers (prepregs) which allow fine control of final volumetric fractions of the composite. Autoclaving is a high-quality process used to guarantee the desired mechanical properties in a composite, reducing porosity and avoiding delamination, but significantly raising production costs. On the contrary, manufacture without autoclaving increases competitiveness by eliminating the costs associated with autoclave production. In this paper, differences in dynamic behavior are evaluated under free conditions of different Carbon Fiber Reinforced Epoxy (CFRE) prepreg boards, processed by autoclave and out-of-autoclave. The results of the complex module are presented according to the frequency, quantifying the variations in the vibratory behavior of the material due to the change of processing.


Author(s):  
Daniel Goerke ◽  
Anne-Laure Le Denmat ◽  
Thomas Schmidt ◽  
Frank Kocian ◽  
Eberhard Nicke

Since the development of the CRISP [1–3], a counter rotating integrated shrouded propfan, within a MTU-DLR program between 1985 and 2000, huge improvements in fan technologies have been made. In 2010 DLR launched an initiative to redesign the existing fan blades, taking advantage the latest developments in the field of material and manufacturing technology as well as numerical methods. The new fan blades will be made of a carbon fiber reinforced PEEK material. Compared to the so called “onion skin configuration” of CRISP-1m, the layers of the CRISP2 lamina setups are parallel to each other. In contrast to metals, carbon fiber reinforced plastics have an orthotropic material behavior and a higher stiffness mass ratio, which have to be taken into account. The existing shaft and bearing system of the CRISP-1m-model [1–3] will be reused. The blades are mounted in titanium clevises by bolting. To achieve an optimal design, it is necessary to optimize the aerodynamic performance together with the mechanical behavior within a multidisciplinary automated optimization process. The optimization featured approximately one hundred free design variables, two objective functions (maximal displacement for respectively Rotor 1 and Rotor 2), as well as a high number of aerodynamic and mechanical constraints (efficiency, total pressure ratio, axial Mach number, stress, strain, eigenfrequencies, etc.). This work shows how the challenge to integrate the modeling of CF/PEEK blades in a multidisciplinary design process were met in terms of the methods and optimization strategies involved. The major results of this optimization will be presented. This design approach will give a new CRISP blade design ready for a planned rig test in the axial compressor test rig at the DLR in Cologne.


Author(s):  
Hong-Ming Lin ◽  
C. H. Liu ◽  
R. F. Lee

Polyetheretherketone (PEEK) is a crystallizable thermoplastic used as composite matrix materials in application which requires high yield stress, high toughness, long term high temperature service, and resistance to solvent and radiation. There have been several reports on the crystallization behavior of neat PEEK and of CF/PEEK composite. Other reports discussed the effects of crystallization on the mechanical properties of PEEK and CF/PEEK composites. However, these reports were all concerned with the crystallization or melting processes at or close to atmospheric pressure. Thus, the effects of high pressure on the crystallization of CF/PEEK will be examined in this study.The continuous carbon fiber reinforced PEEK (CF/PEEK) laminate composite with 68 wt.% of fibers was obtained from Imperial Chemical Industry (ICI). For the high pressure experiments, HIP was used to keep these samples under 1000, 1500 or 2000 atm. Then the samples were slowly cooled from 420 °C to 60 °C in the cooling rate about 1 - 2 degree per minute to induce high pressure crystallization. After the high pressure treatment, the samples were scanned in regular DSC to study the crystallinity and the melting temperature. Following the regular polishing, etching, and gold coating of the sample surface, the scanning electron microscope (SEM) was used to image the microstructure of the crystals. Also the samples about 25mmx5mmx3mm were prepared for the 3-point bending tests.


2019 ◽  
Vol 7 (1) ◽  
pp. 30-34
Author(s):  
A. Ajwad ◽  
U. Ilyas ◽  
N. Khadim ◽  
Abdullah ◽  
M.U. Rashid ◽  
...  

Carbon fiber reinforced polymer (CFRP) strips are widely used all over the globe as a repair and strengthening material for concrete elements. This paper looks at comparison of numerous methods to rehabilitate concrete beams with the use of CFRP sheet strips. This research work consists of 4 under-reinforced, properly cured RCC beams under two point loading test. One beam was loaded till failure, which was considered the control beam for comparison. Other 3 beams were load till the appearance of initial crack, which normally occurred at third-quarters of failure load and then repaired with different ratios and design of CFRP sheet strips. Afterwards, the repaired beams were loaded again till failure and the results were compared with control beam. Deflections and ultimate load were noted for all concrete beams. It was found out the use of CFRP sheet strips did increase the maximum load bearing capacity of cracked beams, although their behavior was more brittle as compared with control beam.


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