scholarly journals Complete Extraction of Amorphous Aluminosilicate from Coal Fly Ash by Alkali Leaching under Atmospheric Pressure

Metals ◽  
2020 ◽  
Vol 10 (12) ◽  
pp. 1684
Author(s):  
Andrei Shoppert ◽  
Dmitry Valeev ◽  
Irina Loginova ◽  
Leonid Chaikin

One of the potential sources of alumina and mesoporous silica is the coal-fired thermal plants waste known as the coal fly ash (CFA). The studies of the alumina extraction from CFA are often focused on the preliminary desilication, but the efficiency of the alkali desilication is low due to formation of the desilication product—Na6[Al6Si6O24]·Na2X (DSP). This research is focused on the possibility of CFA desilication without formation of DSP using a leaching process with higher liquid to solid ratios (L/S) and alkali concentrations. The experimental data were analyzed using an artificial neural network (ANN) machine learning method and a shrinking core model (SCM). The investigation of the CFA morphology, chemical and phase composition before and after leaching were carried out by scanning electron microscopy with energy-dispersive X-ray spectroscopy (SEM-EDX), inductively coupled plasma optical emission spectrometry (ICP-OES) and X-ray diffraction (XRD). The present work shows that it is possible to avoid formation of DSP if using the L/S ratio >20 and concentration of Na2O—400 g/L during CFA leaching. The kinetics analysis by SCM showed that the process is limited by the surface chemical reaction at T <100 °C, and by diffusion through the product layer at T >100 °C, respectively. The SEM images of the solid residue after NaOH leaching under conditions that prevent the DSP formation show mullite particles with an acicular structure.

Materials ◽  
2021 ◽  
Vol 14 (24) ◽  
pp. 7700
Author(s):  
Andrei Shoppert ◽  
Irina Loginova ◽  
Dmitry Valeev

The most promising source of alumina in the 21st century is the coal fly ash (CFA) waste of coal-fired thermal plants. The methods of alumina extraction from CFA are often based on the pressure alkaline or acid leaching or preliminary roasting with different additives followed by water leaching. The efficiency of the alumina extraction from CFA under atmospheric pressure leaching is low due to the high content of acid-insoluble alumina phase mullite (3Al2O3·2SiO2). This research for the first time shows the possibility of mullite leaching under atmospheric pressure after preliminary desilication using high liquid to solid ratios (L:S ratio) and Na2O concentration. The analysis of the desilicated CFA (DCFA) chemical and phase composition before and after leaching has been carried out by inductively coupled plasma optical emission spectrometry (ICP-OES) and X-ray diffraction (XRD). The morphology and elemental composition of solid product particles has been carried out by scanning electron microscopy with energy-dispersive X-ray spectroscopy (SEM-EDX). An automated neural network and a shrinking core model (SCM) were used to evaluate experimental data. The Al extraction efficiency from DCFA has been more than 84% at T = 120 °C, leaching time 60 min, the L/S ratio > 20, and concentration of Na2O-400 g L−1. The kinetics analysis by SCM has shown that the surface chemical reaction controls the leaching process rate at T < 110 °C, and, at T > 110 °C after 15 min of leaching, the process is limited by diffusion through the product layer, which can be represented by titanium compounds. According to the SEM-EDX analysis of the solid residue, the magnetite spheres and mullite acicular particles were the main phases that remained after NaOH leaching. The spheric agglomerates of mullite particles with non-porous surface have also been found.


Materials ◽  
2020 ◽  
Vol 13 (10) ◽  
pp. 2214
Author(s):  
Sebastian Scherb ◽  
Mathias Köberl ◽  
Nancy Beuntner ◽  
Karl-Christian Thienel ◽  
Jürgen Neubauer

Systematic investigation of filtrates and filter residues resulting from a 24 h treatment of metakaolin in different alkaline solutions were performed. On filtered metakaolin particles, inductively coupled plasma-optical emission spectrometry (ICP-OES) measurements reveal an enrichment of iron and titanium, which suggests an inhomogeneous distribution of these cations. Since the SiO2/Al2O3 ratio remains constant in all filter residues examined, the dissolution of the Si and Al monomers is congruent. Structural differences, identified by attenuated total reflection–Fourier transform infrared spectroscopy (ATR-FTIR) as a consequence of alkali uptake, influence the X-ray scattering contribution of metakaolin, and thus quantifications with the partial or no known crystal structure (PONKCS) method. This leads to deviations between the degree of reaction calculated from Si and Al solubility from filtrate and that quantified by quantitative powder X-ray diffraction (QPXRD) using the filter residue. Nevertheless, the described changes do not cause a shift in the X-ray amorphous hump in case of congruent dissolution, and thus allow the quantification of the metakaolin before and after dissolution with the same hkl-phase model.


2015 ◽  
Vol 21 (2) ◽  
pp. 319-330 ◽  
Author(s):  
Lawrence Koech ◽  
Ray Everson ◽  
Hein Neomagus ◽  
Hilary Rutto

Wet flue gas desulphurization (FGD) is a crucial technology which can be used to abate the emission of sulphur dioxide in coal power plants. The dissolution of coal fly ash in adipic acid is investigated by varying acid concentration (0.05-0.15M), particle size (45- 150?m), pH (5.5-7.0), temperature (318-363K) and solid to liquid ratio (5-15 wt %.) over a period of 60 minutes which is a crucial step in wet (FGD). Characterization of the sorbent was done using X-ray fluorescence (XRF), X-ray diffraction (XRD), Furrier transform infrared (FTIR), scanning electron microscope (SEM) and Branauer-Emmett-Teller (BET) surface area. BET surface area results showed an increase in the specific surface area and SEM observation indicated a porous structure was formed after dissolution. The experimental data was analyzed using the shrinking core model and the diffusion through the product layer was found to be the rate limiting step. The activation energy for the process was calculated to be 10.64kJ/mol.


2021 ◽  
Vol 8 (1) ◽  
Author(s):  
Nozomi Miyawaki ◽  
Takashi Fukushima ◽  
Takafumi Mizuno ◽  
Miyao Inoue ◽  
Kenji Takisawa

AbstractBiomass may ignite due to biological oxidation and chemical oxidation. If this phenomenon (spontaneous ignition) is controlled, it would be possible to produce biochar at a lower cost without the need for an external heat resource. We investigated if self-heating could be controlled by using sawdust and bark chips. When sawdust and bark chips were used under controlled conditions, the bark chips temperature increased to the torrefaction temperature. The ash content of bark chips was ~ 2%d.b. higher than that of sawdust; consequently, the inorganic substances contained in the bark chips might affect the self-heating. Self-heating was suppressed when inorganic substances were removed by washing with water. Therefore, the inorganic substances in the biomass might have affected self-heating. The inorganic element contents of the bark chips were measured by inductively coupled plasma optical emission spectrometry before and after washing. The potassium content of the bark chips was reduced remarkably by washing, and there was a possible influence of potassium on self-heating. Finally, the effect of moisture content on self-heating was investigated to obtain stable reactivity. Thus, at a moisture content of 40%w.b., a steady self-heating behavior may be realized.


Minerals ◽  
2021 ◽  
Vol 11 (2) ◽  
pp. 133
Author(s):  
Henryk R. Parzentny ◽  
Leokadia Róg

It is supposed that the determination of the content and the mode of occurrence of ecotoxic elements (EE) in feed coal play the most significant role in forecasting distribution of EE in the soil and plants in the vicinity of power stations. Hence, the aim of the work was to analyze the properties of the feed coal, the combustion residues, and the topsoil which are reached by EE together with dust from power stations. The mineral and organic phases, which are the main hosts of EE, were identified by microscopy, X-ray powder diffraction, inductively coupled plasma atomic emission spectrometry, and scanning electron microscope with an energy dispersive X-ray methods. The highest content of elements was observed in the Oi and Oe subhorizons of the topsoil. Their hosts are various types of microspheres and char, emitted by power stations. In the areas of long-term industrial activity, there are also sharp-edged grains of magnetite emitted in the past by zinc, lead, and ironworks. The enrichment of the topsoil with these elements resulted in the increase in the content of EE, by between 0.2 times for Co; and 41.0 times for Cd in the roots of Scots pine, common oak and undergrowth, especially in the rhizodermis and the primary cortex and, more seldom, in the axle roller and cortex cells.


Catalysts ◽  
2021 ◽  
Vol 11 (4) ◽  
pp. 490
Author(s):  
Rudaviro Garidzirai ◽  
Phillimon Modisha ◽  
Innocent Shuro ◽  
Jacobus Visagie ◽  
Pieter van Helden ◽  
...  

The effects of Mg and Zn dopants on the catalytic performance of Pt/Al2O3 catalyst were investigated for dehydrogenation of perhydrodibenzyltoluene (H18-DBT) as a liquid organic hydrogen carrier. Al2O3 supports were modified with Mg and Zn to produce Mg-Al2O3 and Zn-Al2O3 with a target loading of 3.8 wt.% for dopants. The modified supports were impregnated with chloroplatinic acid solution to produce the catalysts Pt/Al2O3, Pt/Mg-Al2O3 and Pt/Zn-Al2O3 of 0.5 wt.% Pt loading. Thereafter, the catalysts were characterised using inductively coupled plasma- optical emission spectrometry, scanning electron microscopy-energy dispersive X-ray spectroscopy, hydrogen temperature-programmed reduction, carbon-monoxide pulse chemisorption, ammonia temperature-programmed desorption, X-ray diffraction and transmission electron microscopy. The dehydrogenation experiments were performed using a horizontal plug flow reactor system and the catalyst time-on-stream was 22 h. Pt/Mg-Al2O3 showed the highest average hydrogen flowrate of 29 nL/h, while an average of 27 nL/h was obtained for both Pt/Al2O3 and Pt/Zn-Al2O3. This has resulted in a hydrogen yield of 80% for Pt/Mg-Al2O3, 71% for Pt/Zn-Al2O3 and 73% for Pt/Al2O3. In addition, the conversion of H18-DBT ranges from 99% to 92%, Pt 97–90% and 96–90% for Pt/Mg-Al2O3, Pt/Zn-Al2O3 and Pt/Al2O3, respectively. Following the latter catalyst order, the selectivity to dibenzyltoluene (H0-DBT) ranges from 78% to 57%, 75–51% and 71–45%. Therefore, Pt/Mg-Al2O3 showed improved catalytic performance towards dehydrogenation of H18-DBT.


2012 ◽  
Vol 9 (4) ◽  
pp. 1788-1795 ◽  
Author(s):  
Olushola S. Ayanda ◽  
Olalekan S. Fatoki ◽  
Folahan A. Adekola ◽  
Bhekumusa J. Ximba

In this study, fly ash was obtained from Matla power station and the physicochemical properties investigated. The fly ash was characterized by x-ray fluorescence, x-ray diffraction, scanning electron microscopy, and inductively coupled plasma mass spectrometry. Surface area, particle size, ash and carbon contents, pH, and point of zero charge were also measured. The results showed that the fly ash is alkaline and consists mainly of mullite (Al6Si2O13) and quartz (SiO2). Highly toxic metals As, Sb, Cd, Cr, and Pb as well as metals that are essential to health in trace amounts were also present. The storage and disposal of coal fly ash can thus lead to the release of leached metals into soils, surface and ground waters, find way into the ecological systems and then cause harmful effect to man and its environments.


2020 ◽  
Vol 38 (12) ◽  
pp. 1331-1344
Author(s):  
Shohel Siddique ◽  
Kyari Yates ◽  
Kerr Matthews ◽  
Laszlo J Csetenyi ◽  
James Njuguna

Oil-based mud (OBM) waste from the oil and gas exploration industry can be valorised to tailor-made reclaimed clay-reinforced low-density polyethylene (LDPE) nanocomposites. This study aims to fill the information gap in the literature and to provide opportunities to explore the effective recovery and recycling techniques of the resources present in the OBM waste stream. Elemental analysis using inductively coupled plasma–optical emission spectrometry (ICP-OES) and X-ray fluorescence analysis, chemical structural analysis by Fourier transform infrared (FTIR) spectroscopy, and morphological analysis of LDPE/organo-modified montmorillonite (LDPE/MMT) and LDPE/OBM slurry nanocomposites by scanning electron microscopy (SEM) have been conducted. Further analysis including calorimetry, thermogravimetry, spectroscopy, microscopy, energy dispersive X-ray analysis and X-ray diffraction (XRD) was carried out to evaluate the thermo-chemical characteristics of OBM waste and OBM clay-reinforced LDPE nanocomposites, confirming the presence of different clay minerals including inorganic salts in OBM slurry powder. The microscopic analysis revealed that the distance between polymer matrix and OBM slurry filler is less than that of MMT, which suggests better interfacial adhesion of OBM slurry compared with the adhesion between MMT and LDPE matrix. This was also confirmed by XRD analysis, which showed the superior delamination structure OBM slurry compared with the structure of MMT. There is a trend noticeable for both of these fillers that the nanocomposites with higher percentage filler contents (7.5 and 10.0 wt% in this case) were indicated to act as a thermal conductive material. The heat capacity values of nanocomposites decreased about 33% in LDPE with 7.5 wt% MMT and about 17% in LDPE with 10.0 wt% OBM slurry. It was also noted, for both nanocomposites, that the residue remaining after 1000°C increases with the incremental wt% of fillers in the nanocomposites. There is a big difference in residue amount (in %) left after thermogravimetric analysis in the two nanocomposites, indicating that OBM slurry may have significant influence in decomposing LDPE matrix; this might be an interesting area to explore in the future. The results provide insight and opportunity to manufacture waste-derived renewable nanocomposites with enhanced structural and thermal properties.


2020 ◽  
Vol 105 (9) ◽  
pp. 1392-1403
Author(s):  
Lingcheng Su ◽  
Jiajun Chen ◽  
Huada Ruan ◽  
Dongqi Chen ◽  
Xi Chen ◽  
...  

Abstract Thermal treatment is one of the most common processes in mineral modification, and this process has been applied to the modification of mineral waste material to improve its adsorption ability of methyl orange (MO) and lead (Pb) in this study. The properties of modified mineral waste material (MMWM) before and after thermal modification were characterized by using the Brunauer–Emmett–Teller (BET) N2 adsorption/desorption measurement, field emission scanning electron microscope (FESEM) coupled with energy-dispersive X-ray (EDX), X-ray diffraction (XRD), and Fourier transform infrared spectroscopy (FTIR). Phase transformation was investigated related to the change in surface morphology and dehydroxylation that occurred in MMWM samples during the process of thermal treatment. To study adsorption performances of Pb and MO onto the newly modified MMWM, several experiments were carried out under different adsorption conditions and the results were determined using inductively coupled plasma optical emission spectrometry (ICP-OES) and UV-Vis spectrophotometry. The thermally treated MMWM samples showed morphological transformation and an increasing trend in BET specific surface area (SSA) up to 500 °C followed by a decreasing trend till 1000 °C. Thermal modification of MMWM successfully improved Pb adsorption from 349 to 515 mg/g, corresponding to the MMWM modified at 600 °C, and the methyl orange (MO) adsorption from 68 to 87.6 mg/g at 400 °C. The adsorptions of Pb and MO were mainly chemisorption and monolayer coverage, as the pseudo-second-order model and the Langmuir equation displayed good correlations for Pb and MO adsorption data.


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