scholarly journals Residual Stress, Microstructure and Mechanical Properties in Thick 6005A-T6 Aluminium Alloy Friction Stir Welds

Metals ◽  
2019 ◽  
Vol 9 (7) ◽  
pp. 803 ◽  
Author(s):  
Xiaolong Liu ◽  
Pu Xie ◽  
Robert Wimpory ◽  
Wenya Li ◽  
Ruilin Lai ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Yield Strength ◽  
Residual Stresses ◽  
Heat Input ◽  
Electron Backscatter Diffraction ◽  
Weld Zone ◽  
High Heat ◽  
Friction Stir ◽  
High Heat Input

Plates (37 mm thick) of 6005A-T6 aluminum alloy were butt joined by a single-sided and double-sided friction stir welding (FSW). The 3D residual stresses in the joints were determined using neutron diffraction. The microstructures were characterized by a transmission electron microscope (TEM) and electron backscatter diffraction (EBSD). In the single-sided FSW specimen, there were acceptable mechanical properties with a tensile strength of 74.4% of base metal (BM) and low residual stresses with peak magnitudes of approximately 37.5% yield strength of BM were achieved. The hardness is related to the grain size of the nugget zone (NZ), and in this study, precipitations were dissolved due to the high heat input. In the double-sided FSW specimen, there were good mechanical properties with a tensile strength of 80.8% of BM, but high residual stresses with peak magnitudes of approximately 70% yield strength of BM were obtained. The heat input by the second pass provided an aging environment for the first-pass weld zone where the dissolved phases were precipitated and residual stresses were relaxed.

scholarly journals Repair Welding of the Tunnel Defect in Friction Stir Weld

2018 ◽  
Vol 37 (7) ◽  
pp. 675-681 ◽  
Author(s):  
Weipo Li ◽  
Zhimin Liang ◽  
Congwei Cai ◽  
Dianlong Wang
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Yield Strength ◽  
Weld Zone ◽  
Welding Process ◽  
Friction Stir Weld ◽  
Strength Increase ◽  
Repair Welding ◽  
Friction Stir ◽  
Longitudinal Residual Stress

AbstractThe tunnel defect formed in friction stir weld would dramatically push the mechanical properties of joints into deterioration. In this study, friction stir welding process was adopted to repair the joints of 7N01 aluminum alloy with tunnel defect. The effects of friction stir repair welding process on the microstructure and mechanical properties were comprehensively investigated. Microstructure of the repaired joints shows that the grain size in nugget zone decreases slightly while the recrystallization in the retreating side of thermo-mechanically affected zone is intensified as the joints are repaired. The microhardness of the repaired joints declined slightly compared with the defective joint. However, the yield strength and tensile strength increase and recover to the values of the joints free of defect. The longitudinal residual stress in weld zone increased remarkably as the repair times increase. Compared with the once repaired joint, yield strength and tensile strength of the twice repaired joint reduced slightly, and the throat thickness also reduced during the repeated repair welding process. Therefore, the times of repair welding applied should be limited actually.

Evaluating the Strength of the Friction Stir Welded Joints at Various Rotational Speeds

2013 ◽  
Vol 446-447 ◽  
pp. 312-315
Author(s):  
Ramaraju Ramgopal Varma ◽  
Abdullah Bin Ibrahim ◽  
B. Ravinder Reddy
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Friction Stir Welding ◽  
Yield Strength ◽  
Welded Joints ◽  
Rotational Speed ◽  
Testing Machine ◽  
Friction Stir ◽  
Universal Testing ◽  
Welding Technique

The present research paper aims in evaluating the strength of the welded AA6351 alloy plates of 6 mm thick by using friction stir welding technique at different rotational speeds The applied welding technique is capable of achieving the mechanical properties of the alloy close to that of the original alloy. In the present investigation, the speeds of the spindle were varied from 1100 rpm to 1500 rpm with a constant transverse speed of 20 mm/min. The tensile strength of the joints is determined by an universal testing machine. The results from the present investigation show that the values of the yield strength were very much closer to the values of the AA6351Alloy prior to welding. It has been found from the experiments that the strength of the joints increases with the increase in the rotational speed; however, the same is decreasing after achieving certain speed.

scholarly journals Mechanical Properties and Microstructures of High Heat Input Welded Tandem EGW Joint in EH36-TM Steel

2007 ◽  
Vol 25 (1) ◽  
pp. 57-62 ◽  
Author(s):  
Hong-Chul Jeong ◽  
Young-Hwan Park ◽  
Young-Ho An ◽  
Jong-Bong Lee
Keyword(s):  
Mechanical Properties ◽  
Heat Input ◽  
High Heat ◽  
High Heat Input

Mechanical Characterization of Aluminium Alloy 6061 Powder Deposit Made by Friction Stir Based Additive Manufacturing

2020 ◽  
Vol 846 ◽  
pp. 110-116
Author(s):  
Akash Mukhopadhyay ◽  
Probir Saha
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Additive Manufacturing ◽  
Ultimate Tensile Strength ◽  
Yield Strength ◽  
Functionally Graded ◽  
Future Application ◽  
Micro Hardness ◽  
Friction Stir ◽  
Graded Structures

Additive Friction Stir (AFS) has the potential for extensive future application in metal based additive manufacturing. Powder based AFS is specifically useful for fabricating functionally graded structures. But, the consolidation of powder inside the hollow tool used in this operation hinders the powder based AFS process. This problem could be resolved by Additive Friction Stir Processing (AFSP) while maintaining the key advantages of AFS. A 3D deposit structure of height 5 mm and width 64 mm was made from Al6061 alloy powder by AFSP. Mechanical properties like ultimate tensile strength, yield strength and micro-hardness of the deposit were evaluated in both longitudinal and transverse directions. The ultimate tensile strength and micro-hardness of the deposit were comparable to Al6061-O and there was a significant increment in tensile yield strength. Also, the isotropic nature of the deposit could be inferred from similar mechanical properties in the longitudinal and transverse direction. Dimple ruptures seen in fractographic analysis gave evidence to the ductile nature of the deposit.

An Investigation into Microstructures and Properties of 7075-T6 during Friction Stir Welding

2013 ◽  
Vol 772 ◽  
pp. 94-97 ◽  
Author(s):  
Wei Wu ◽  
Da Jun Chen
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Aluminum Alloy ◽  
Weld Zone ◽  
Base Metals ◽  
Rotating Speed ◽  
Friction Stir ◽  
Strain Fracture ◽  
Ductile Mode ◽  
Equiaxed Grains

Microstructural and mechanical properties of friction stir welded 4mm7075-T6 aluminum alloy were investigated in this paper. The microstructures in WAZ,TMAZ and HAZ were analyzed. The results show that with the rotating speed at 1500 rpm and welding speed at 60mm/min, a defect-free welding joint was obtained. The tensile strength was 362 MPa, which is 65% of base metals; Weld nugget is composed of equiaxed grains; The lowest hardness between the TMAZ and HAZ of advancing side. The fractography revealed that samples failed in ductile mode and the strain fracture appears in advancing side of weld zone.

scholarly journals Effect of Ferritic Morphology on Yield Strength of CGHAZ in a Low Carbon Mo-V-N-Ti-B Steel

Metals ◽  
2021 ◽  
Vol 11 (11) ◽  
pp. 1863
Author(s):  
Leping Wang ◽  
Huibing Fan ◽  
Genhao Shi ◽  
Qiuming Wang ◽  
Qingfeng Wang ◽  
...  
Keyword(s):  
Yield Strength ◽  
Heat Input ◽  
Low Carbon Steel ◽  
High Heat ◽  
Coarse Grained ◽  
Granular Bainite ◽  
Low Carbon ◽  
Fine Grained ◽  
High Heat Input ◽  
The Impact

For investigating the impact of ferritic morphology on yield strength (YS) of the high-heat-input welding induced coarse-grained heat-affected zone (CGHAZ) of a low carbon Mo-V-N-Ti-B steel, a group of particular welding heat inputs were designed to obtain different ferritic microstructures in CGHAZ. The tensile properties were estimated from typical samples with ferritic microstructures. The mixed microstructures dominated by the intragranular polygonal ferrite (IGPF), the intragranular acicular ferrite (IGAF), and the granular bainite (GB) were obtained at the heat inputs of 35, 65, 85 and 120 kJ/cm, respectively. When the main microstructure changed from IGPF to IGAF and GB, YS increased first and then decreased. The microstructure consisting mainly of IGAF possessed the maximum YS. As the main microstructure changed from IGPF to IGAF and GB, the contribution of grain refinement strengthening to YS was estimated to be elevated remarkably. This means the strength of CGHAZ in a low-carbon steel subjected to the high-heat-input welding could be enhanced by promoting the fine-grained AF and GB formation.

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