scholarly journals Improving Fatigue Performance of Laser-Welded 2024-T3 Aluminum Alloy Using Dry Laser Peening

Metals ◽  
2019 ◽  
Vol 9 (11) ◽  
pp. 1192 ◽  
Author(s):  
Sano ◽  
Eimura ◽  
Hirose ◽  
Kawahito ◽  
Katayama ◽  
...  

The purpose of the present study was to verify the effectiveness of dry laser peening (DryLP), which is the peening technique without a sacrificial overlay under atmospheric conditions using femtosecond laser pulses on the mechanical properties such as hardness, residual stress, and fatigue performance of laser-welded 2024 aluminum alloy containing welding defects such as undercuts and blowholes. After DryLP treatment of the laser-welded 2024 aluminum alloy, the softened weld metal recovered to the original hardness of base metal, while residual tensile stress in the weld metal and heat-affected zone changed to compressive stresses. As a result, DryLP treatment improved the fatigue performances of welded specimens with and without the weld reinforcement almost equally. The fatigue life almost doubled at a stress amplitude of 180 MPa and increased by a factor of more than 50 at 120 MPa. DryLP was found to be more effective for improving the fatigue performance of laser-welded aluminum specimens with welding defects at lower stress amplitudes, as stress concentration at the defects did not significantly influence the fatigue performance.

Author(s):  
Adrian T. DeWald ◽  
Harold Luong ◽  
John E. VanDalen ◽  
Michael R. Hill

Laser peening is an emerging technology for the surface treatment of metallic materials that is capable of enhancing resistance to fatigue failure. This paper presents results quantifying the effects of laser peening on residual stress and fatigue performance of samples machined from 7050-T7451 aluminum alloy. Residual stress distributions were measured for treatment with different laser peening parameter sets using the slitting method. For particular laser peening parameter sets, stress versus life data were generated over a range of applied loads and compared with as-machined and shot peened results. Two different sample types were used for fatigue testing: smooth bend bars and notched bend bars. In general, laser peening produced a fatigue life improvement of approximately 3 to 6 relative to as machined samples and 1.5 to 2 relative to shot peened samples over the range of stress levels tested.


2016 ◽  
Vol 43 (10) ◽  
pp. 1002003
Author(s):  
孟宪凯 Meng Xiankai ◽  
周建忠 Zhou Jianzhong ◽  
苏纯 Su Chun ◽  
黄舒 Huang Shu ◽  
盛杰 Sheng Jie ◽  
...  

Metals ◽  
2021 ◽  
Vol 11 (11) ◽  
pp. 1716
Author(s):  
Yuji Sano ◽  
Kiyotaka Masaki ◽  
Yoshio Mizuta ◽  
Satoshi Tamaki ◽  
Tomonao Hosokai ◽  
...  

Laser peening without coating (LPwC) using a palmtop-sized microchip laser has improved the residual stresses (RSs) and fatigue properties of A7075 aluminum alloy. Laser pulses with a wavelength of 1.06 μm and duration of 1.3 ns from a Q-switched Nd:YAG microchip laser were focused onto A7075 aluminum alloy samples covered with water. X-ray diffraction revealed compressive RSs on the surface after irradiation using laser pulses with an energy of 1.7 mJ, spot diameter of 0.3 mm, and density of 100–1600 pulse/mm2. The effects were evident to depths of a few hundred micrometers and the maximum compressive RS was close to the yield strength. Rotation-bending fatigue experiments revealed that LPwC with a pulse energy of 1.7 mJ significantly prolonged the fatigue life and increased the fatigue strength by about 100 MPa with 107 fatigue cycles. The microchip laser used in this study is small enough to fit in the hand or be mounted on a robot arm. The results may lead to the development of tools that extend the service life of various metal parts and structures, especially outdoors where conventional lasers are difficult to apply.


2019 ◽  
Vol 9 (20) ◽  
pp. 4201
Author(s):  
Qingwei Zeng ◽  
Lei Liu ◽  
Kejin Zhang ◽  
Shuai Hu ◽  
Taichang Gao ◽  
...  

The effects of water vapor ionization on the nonlinear propagation of femtosecond laser pulses with a 248 nm wavelength are numerically investigated in this paper. It is found that ionization of H2O molecules plays a significant role in air ionization, which seriously affects the dynamic and energy deposition of filamentation. The propagation of femtosecond pulses in air with different humidity levels are compared. The total number of electrons and total deposited pulse energy increase with the humidity increases. However, they tend to be saturated in high humidity conditions. Results presented here are conducive to characterizing the long-range propagation of filaments under atmospheric conditions.


Procedia CIRP ◽  
2018 ◽  
Vol 74 ◽  
pp. 357-361 ◽  
Author(s):  
Shuting Lei ◽  
Guang Yang ◽  
Xinya Wang ◽  
Shouyuan Chen ◽  
Amy Prieb ◽  
...  

2003 ◽  
Vol 780 ◽  
Author(s):  
R. Houbertz ◽  
J. Schulz ◽  
L. Fröhlich ◽  
G. Domann ◽  
M. Popall ◽  
...  

AbstractReal 3-D sub-νm lithography was performed with two-photon polymerization (2PP) using inorganic-organic hybrid polymer (ORMOCER®) resins. The hybrid polymers were synthesized by hydrolysis/polycondensation reactions (modified sol-gel synthesis) which allows one to tailor their material properties towards the respective applications, i.e., dielectrics, optics or passivation. Due to their photosensitive organic functionalities, ORMOCER®s can be patterned by conventional photo-lithography as well as by femtosecond laser pulses at 780 nm. This results in polymerized (solid) structures where the non-polymerized parts can be removed by conventional developers.ORMOCER® structures as small as 200 nm or even below were generated by 2PP of the resins using femtosecond laser pulses. It is demonstrated that ORMOCER®s have the potential to be used in components or devices built up by nm-scale structures such as, e.g., photonic crystals. Aspects of the materials in conjunction to the applied technology are discussed.


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