scholarly journals Fatigue Life Estimation with Mean Stress Effect Compensation for Lightweight Structures—The Case of GLARE 2 Composite

Polymers ◽  
2020 ◽  
Vol 12 (2) ◽  
pp. 251 ◽  
Author(s):  
Michał Böhm ◽  
Karolina Głowacka

This paper describes the current state-of-the-art in fatigue life assessment for lightweight composite structures with the use of the frequency domain fatigue life calculation method. Random stationary gaussian loading signals have been generated and served in the process of fatigue calculation. The material information that is being used in the calculation process has been obtained from literature for the Glare 2 composite. The effect of nonzero mean stress and different fiber orientations have been taken into account. The calculations have been performed for two mean stress compensation models by Goodman and Gerber. The proposed procedure gives satisfying results for the high-cycle fatigue region for Goodman and an overall good comparison in both regimes for the Gerber model.

Author(s):  
Gustav Hultgren ◽  
Mansoor Khurshid ◽  
Peter Haglund ◽  
Zuheir Barsoum

AbstractA round-robin study has been carried out within a national project in Sweden with the addition of an international participant, where several industrial partners and universities are participating. The project aims to identify variation and sources of variation in welding production, map scatter in fatigue life estimation, and define and develop concepts to reduce these, in all steps of product development. The participating organisations were asked to carry out fatigue life assessment of welded box structures, which is a component in load-carrying structures. The estimations of fatigue life have also been compared with fatigue test results. Detailed drawings, loads and material data were also given to the participants. The participants were supposed to use assessment methods based on global and local stresses using the design codes or recommendations they currently use in-house. Differences were identified between both methods and participants using the same codes/recommendations. Applicability and conditions from the cases in the codes were also identified to be differently evaluated between the participants. It could be concluded that for the applied cases the nominal stress method often overestimated the fatigue life and had a high scatter in the estimations by different participants. The effective notch method is conservative in comparison to the life of tested components with little scatter between the results derived by the participants.


2014 ◽  
Vol 224 ◽  
pp. 15-20
Author(s):  
Łukasz Pejkowski ◽  
Dariusz Skibicki

Stress invariants approach to the multiaxial fatigue life estimation is generally based on the root mean square value of second invariant of the deviatoric stress amplitude and the value of hydrostatic stress. Such an approach omits a significant part of the information about multiaxial load history. It is particularly noticeable in case of non-proportional loadings, which lead to a reduction of fatigue life (i.e. [1–3]). In this work a new method based on the mean value of modified second invariant of the deviatoric stress has been presented.


Materials ◽  
2020 ◽  
Vol 13 (13) ◽  
pp. 2985
Author(s):  
Michał Böhm ◽  
Krzysztof Kluger ◽  
Sławomir Pochwała ◽  
Mariusz Kupina

The paper presents the experimental fatigue test results for cyclic constant amplitude loading conditions for the case of the torsion of the PA4 (AW-6082-T6), PA6 (AW-2017A-T4) and PA7 (AW-2024-T3) aluminum alloy for a drilled diabolo type test specimen. The tests have been performed for the stress asymmetry ratios R = −1, R = −0.7, R = −0.5 and R = −0.3. The experimental results have been used in the process of a fatigue life estimation performed for a random generated narrowband stress signal with a zero and a non-zero global mean stress value. The calculations have been performed within the time domain with the use of the rainflow cycle counting method and the Palmgren−Miner damage hypothesis. The mean stress compensation has been performed with the S-N curve mean stress model proposed by Niesłony and Böhm. The model has been modified in terms of torsional loading conditions. In order to obtain an appropriate R = 0 ratio S-N curve fatigue strength amplitude, the Smith−Watson−Topper model was used and compared with literature fatigue strength amplitudes. The presented solution extends the use of the correction model in terms of the torsional loading condition in order to obtain new S-N curves for other R values on the basis of the R = −1 results. The work includes the computational results for new fatigue curves with and without the mean stress effect correction. The results of the computations show that the mean stress effect plays a major role in the fatigue life assessment of the tested aluminum alloys and that the method can be used to assess the fatigue life under random conditions.


2020 ◽  
Vol 133 ◽  
pp. 105391 ◽  
Author(s):  
Sabrina Vantadori ◽  
Andrea Carpinteri ◽  
Raimondo Luciano ◽  
Camilla Ronchei ◽  
Daniela Scorza ◽  
...  

Author(s):  
Zhigang Wei ◽  
Thomas P. Forte

Modern wind turbines, which are usually made of composite materials, are fatigue critical structures that are subjected to variable multi-axial fatigue loading. Therefore, they should be designed as safely as necessary to withstand the fatigue loads over the designed life time. Path-Dependent Maximum Range (PDMR) is a multi-axial fatigue life assessment tool developed by Battelle researchers. PDMR has been successfully applied to fatigue analysis of isotropic structures under general variable amplitude, multi-axial fatigue loading histories. The effectiveness of the PDMR method has been validated by its ability to correlate a large amount of fatigue data available in the literature. For uniaxial loading data, PDMR gives exactly the same results as ASTM standard Rainflow cycle counting method. In this paper, the PDMR method is extended to composite materials, such as glass fiber reinforced plastics (GFRP) and carbon fiber reinforced plastics (CFRP). The proposed multi-axial fatigue damage model effectively correlates fatigue lives of unidirectional composites for various off-axis ply angles under cyclic tensile loading. With this extended capability, the PDMR can now be used to assess the multi-axial fatigue life of composite structures used in wind energy industry.


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