scholarly journals Implementation of Common Rail Direct Injection System and Optimization of Fuel Injector Parameters in an Experimental Single-Cylinder Diesel Engine

Processes ◽  
2020 ◽  
Vol 8 (9) ◽  
pp. 1122
Author(s):  
Yew Heng Teoh ◽  
Heoy Geok How ◽  
Ching Guan Peh ◽  
Thanh Danh Le ◽  
Huu Tho Nguyen
Keyword(s):  
Diesel Engine ◽  
Duty Cycle ◽  
Direct Injection ◽  
Common Rail ◽  
Injection System ◽  
Injection Timing ◽  
Multiple Injection ◽  
Fuel Injector ◽  
Rail Pressure ◽  
Open Time

The diesel engine is one of the solutions to slow down fossil fuel depletion due to its high efficiency. However, its high pollutant emission limits its usage in many fields. To improve its efficiency and emissions, a conventional mechanical fuel injection system (MFI) was be replaced with common rail direct injection (CRDI) system for the purpose of this study. In this way, injection parameters such as injection timing, injection pressure and multiple injection schemes can be tuned to enhance the engine performance. The rail pressure and engine speed response of the modified diesel engine was tested. It was found that by advancing the start of injection timing (SOI) timing or increasing the rail pressure, the brake torque generated can be increased. Multiple injection schemes can be implemented to reduce the peak heat release rate (HRR). Post injection was observed to increase the late combustion HRR. The maximum pressure rise rate (PRR) can be reduced by applying pilot injection. Further research was conducted on optimizing fuel injector parameters to improve the indicated mean effective pressure (IMEP) consistency and reduce injector power consumption. The consistency of IMEP was indicated by coefficient of variation (CoV) of IMEP. The injector parameters included open time, low time and duty cycle of injector signals. These parameters were optimized by carrying out response surface methodology. The optimized parameters were observed to be 230 µs for open time, 53µs for low time and 27.5% for duty cycle. The percentage of error of CoV of IMEP and injector power were found to be lower than 5% when the predicted results are compared with experimental results.

Effect of Injection System Parameters on Performance and Emission Characteristics of a Small Single Cylinder Diesel Engine

2021 ◽  
Vol 18 (2) ◽  
Author(s):  
D.K. Dond ◽  
N.P. Gulhane
Keyword(s):  
Diesel Engine ◽  
Fuel Injection ◽  
Direct Injection ◽  
Common Rail ◽  
Injection System ◽  
Injection Timing ◽  
Emission Characteristics ◽  
Performance And Emission ◽  
System Parameters ◽  
Main Injection

Limited fossil fuel reservoir capacity and pollution caused by them is the big problem in front of researchers. In the present paper, an attempt was made to find a solution to the same. The conventional fuel injection system was retrofitted with a simple version of the common rail direct injection system for the small diesel engine. Further, the effect of injection system parameters was observed on the performance and emission characteristics of the retrofitted common rail direct injection diesel engine. The parameters such as injection pressure, the start of pilot injection timing, the start of main injection timing and quantity of percentage fuel injection during the pilot and main injection period were considered for experimental investigation. It was observed that all the evaluated parameters were found vital for improving the engine’s performance and emission characteristics. The retrofitted common rail direct injection system shows an average 7% rise in brake thermal efficiency with economic, specific fuel consumption. At the same time, much more reduction in hydrocarbon, carbon monoxide and smoke opacity with a penalty of a slight increase in nitrogen oxides.

Injection control strategy of diesel engine based on speed segment PID and operating parameter adaptation

2021 ◽  
pp. 1-18
Author(s):  
Guojin Chen ◽  
Jiawen Wang ◽  
Chang Chen ◽  
Yiming Yuan ◽  
Long Xu
Keyword(s):  
Diesel Engine ◽  
Fuel Injection ◽  
Operating Parameter ◽  
Common Rail ◽  
Injection System ◽  
Injection Timing ◽  
Engine Fuel ◽  
Rail Pressure ◽  
Injection Quantity ◽  
Injection Control

Aiming at the problems of low precision, poor anti-interference and poor follow-up in the control parameters for the diesel engine fuel injection system, this paper studies the control method of the high-pressure common rail electronic control fuel injection system of the diesel engine, constructs the high-pressure common rail fuel injection control system based on the ECU, and establishes the speed segment PID control model of fuel injection quantity, common rail pressure, fuel injection timing and fuel injection rate by using MATLAB/Simulink. The fuel injection quantity and timing are simulated. In order to realize all-round and flexible control of the diesel engine under different working conditions, and to achieve the desired optimal performance in all aspects, the optimization control method of the injection law for the diesel engine is studied. The diesel engine fuel injection control strategy based on speed segment PID and operating parameter adaptation is proposed to realize precise control of the common rail pressure, injection quantity, injection timing and injection rate under different working conditions. The simulation calculation and bench test show that the maximum fluctuation of rail pressure at idle speed is only 5 MPa, and the time to reach stability is only 1.25 s, which greatly improves the control accuracy, anti-interference and follow-up ability of the injection parameters.

scholarly journals Effects of pilot injection timing and EGR on a modern V6 common rail direct injection diesel engine

2013 ◽  
Vol 50 ◽  
pp. 012008 ◽  
Author(s):  
Nik Rosli Abdullah ◽  
Rizalman Mamat ◽  
Miroslaw L Wyszynski ◽  
Anthanasios Tsolakis ◽  
Hongming Xu
Keyword(s):  
Diesel Engine ◽  
Direct Injection ◽  
Common Rail ◽  
Injection Timing ◽  
Pilot Injection ◽  
Direct Injection Diesel Engine

Ion Current, Combustion and Emission Characteristics in an Automotive Common Rail Diesel Engine

2012 ◽  
Vol 134 (4) ◽  
Author(s):  
Naeim A. Henein ◽  
Tamer Badawy ◽  
Nilesh Rai ◽  
Walter Bryzik
Keyword(s):  
Diesel Engine ◽  
Diesel Engines ◽  
Direct Injection ◽  
Common Rail ◽  
Ion Current ◽  
Injection System ◽  
Feedback Signal ◽  
Common Rail Injection System ◽  
Common Rail Injection ◽  
No Emissions

Advanced electronically controlled diesel engines require a feedback signal to the ECU to adjust different operating parameters and meet demands for power, better fuel economy and low emissions. Different types of in-cylinder combustion sensors are being considered to produce this signal. This paper presents results of an experimental investigation on the characteristics of the ion current in an automotive diesel engine equipped with a common rail injection system. The engine is a 1.9 L, 4-cylinder, direct injection diesel engine. Experiments covered different engine loads and injection pressures. The relationships between the ion current, combustion parameters and engine out NO emissions and opacity are presented. The analysis of the experimental data identified possible sources of the ion current produced in diesel engines.

Determination of the Start and End of Combustion in a Direct Injection Diesel Engine Using the Apparent Heat Release Rate

2017 ◽  
Author(s):  
Joseph Gerard T. Reyes ◽  
Edwin N. Quiros
Keyword(s):  
Diesel Engine ◽  
Heat Release ◽  
Heat Release Rate ◽  
Release Rate ◽  
Direct Injection ◽  
Injection Timing ◽  
Fuel Injector ◽  
Direct Injection Diesel Engine ◽  
Crank Angle ◽  
Start Of Combustion

The combustion duration in an internal combustion engine is the period bounded by the engine crank angles known as the start of combustion (SOC) and end of combustion (EOC), respectively. This period is essential in analysis of combustion for the such as the production of exhaust emissions. For compression-ignition engines, such as diesel engines, several approaches were developed in order to approximate the crank angle for the start of combustion. These approaches utilized the curves of measured in-cylinder pressures and determining by inspection the crank angle where the slope is steep following a minimum value, indicating that combustion has begun. These pressure data may also be utilized together with the corresponding cylinder volumes to generate the apparent heat release rate (AHRR), which shows the trend of heat transfer of the gases enclosed in the engine cylinder. The start of combustion is then determined at the point where the value of the AHRR is minimum and followed by a rapid increase in value, whereas the EOC is at the crank angle where the AHRR attains a flat slope prior to the exhaust stroke of the engine. To verify the location of the SOC, injection line pressures and fuel injection timing are also used. This method was applied in an engine test bench using a four-cylinder common-rail direct injection diesel engine with a pressure transducer installed in the first cylinder. Injector line pressures and fuel injector voltage signals per engine cycle were also recorded and plotted. By analyzing the trends of this curves in line with the generated AHRR curves, the SOC may be readily determined.

Factors Affecting Performance of Dual Fuel Compression Ignition Engines

2013 ◽  
Vol 388 ◽  
pp. 217-222
Author(s):  
Mohamed Mustafa Ali ◽  
Sabir Mohamed Salih
Keyword(s):  
Diesel Engine ◽  
Fuel Consumption ◽  
Thermal Efficiency ◽  
Fuel Injection ◽  
Direct Injection ◽  
Injection System ◽  
Dual Fuel ◽  
Injection Timing ◽  
Compression Ignition ◽  
Factors Affecting

Compression Ignition Diesel Engine use Diesel as conventional fuel. This has proven to be the most economical source of prime mover in medium and heavy duty loads for both stationary and mobile applications. Performance enhancements have been implemented to optimize fuel consumption and increase thermal efficiency as well as lowering exhaust emissions on these engines. Recently dual fueling of Diesel engines has been found one of the means to achieve these goals. Different types of fuels are tried to displace some of the diesel fuel consumption. This study is made to identify the most favorable conditions for dual fuel mode of operation using Diesel as main fuel and Gasoline as a combustion improver. A single cylinder naturally aspirated air cooled 0.4 liter direct injection diesel engine is used. Diesel is injected by the normal fuel injection system, while Gasoline is carbureted with air using a simple single jet carburetor mounted at the air intake. The engine has been operated at constant speed of 3000 rpm and the load was varied. Different Gasoline to air mixture strengths investigated, and diesel injection timing is also varied. The optimum setting of the engine has been defined which increased the thermal efficiency, reduced the NOx % and HC%.

scholarly journals Theoretical study to determine the proper injection system for upgrading fuel system of diesel engine om357 to common rail system

2018 ◽  
Vol 7 (4) ◽  
pp. 2594
Author(s):  
Razieh Pourdarbani ◽  
Ramin Aminfar
Keyword(s):  
Diesel Engine ◽  
Fuel Injection ◽  
Engine Performance ◽  
Injection Pressure ◽  
Common Rail ◽  
Injection System ◽  
Injection Timing ◽  
Common Rail System ◽  
Common Rail Injection System ◽  
Multi Stage

In this research, we tried to investigate all the fuel injection systems of diesel engines in order to select the most suitable fuel injection system for the OM357 diesel engine to achieve the highest efficiency, maximize output torque and reduce emissions and even reduce fuel consumption. The prevailing strategy for this study was to investigate the effect of injection pressure changes, injection timing and multi-stage injection. By comparing the engines equipped with common rail injection system, the proposed injector for engine OM357 is solenoid, due to the cost of this type of injector, MAP and controller (ECU). It is clear that this will not be possible only with the optimization of the injection system, and so other systems that influence engine performance such as the engine's respiratory system and combustion chamber shape, etc. should also be optimized. 

An Experimental Investigation of the Effects of Common-Rail Injection System Parameters on Emissions and Performance in a High-Speed Direct-Injection Diesel Engine

1999 ◽  
Vol 123 (1) ◽  
pp. 167-174 ◽  
Author(s):  
P. J. Tennison ◽  
R. Reitz
Keyword(s):  
Diesel Engine ◽  
High Speed ◽  
Direct Injection ◽  
Injection Pressure ◽  
Injection System ◽  
Injection Timing ◽  
Pilot Injection ◽  
Common Rail Injection System ◽  
And Performance ◽  
Emissions And Performance

An investigation of the effect of injection parameters on emissions and performance in an automotive diesel engine was conducted. A high-pressure common-rail injection system was used with a dual-guided valve covered orifice nozzle tip. The engine was a four-valve single cylinder high-speed direct-injection diesel engine with a displacement of approximately 12 liter and simulated turbocharging. The engine experiments were conducted at full load and 1004 and 1757 rev/min, and the effects of injection pressure, multiple injections (single vs pilot with main), and pilot injection timing on emissions and performance were studied. Increasing the injection pressure from 600 to 800 bar reduced the smoke emissions by over 50 percent at retarded injection timings with no penalty in oxides of nitrogen NOx or brake specific fuel consumption (BSFC). Pilot injection cases exhibited slightly higher smoke levels than single injection cases but had similar NOx levels, while the single injection cases exhibited slightly better BSFC. The start-of-injection (SOI) of the pilot was varied while holding the main SOI constant and the effect on emissions was found to be small compared to changes resulting from varying the main injection timing. Interestingly, the point of autoignition of the pilot was found to occur at a nearly constant crank angle regardless of pilot injection timing (for early injection timings) indicating that the ignition delay of the pilot is a chemical delay and not a physical (mixing) one. As the pilot timing was advanced the mixture became overmixed, and an increase of over 50 percent in the unburned hydrocarbon emissions was observed at the most advanced pilot injection timing.

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