scholarly journals Numerical Modeling of Thermal Flows in Entrance Channels for Polymer Extrusion: A Parametric Study

Processes ◽  
2020 ◽  
Vol 8 (10) ◽  
pp. 1256
Author(s):  
Medeu Amangeldi ◽  
Dongming Wei ◽  
Asma Perveen ◽  
Dichuan Zhang

Flow distribution channels in extrusion dies are typically designed to assure uniform fluid velocity, pressure and temperature in the outlets. To ensure this uniformity, it is desirable to have the fluid melt to reach a steady state temperature in the entrance channel before entering the die body. This paper numerically investigates the temperature distribution of the fluid melt in the entrance channel. Analytical solutions of the velocity and finite element solutions of temperature distribution in Poiseuille flows of polypropylene melt with the Casson rheology model were derived and presented. In the velocity solution, the critical point that separates the core and the remaining parts in the flow was calculated by using the inlet flow rate and the yield stress in the Casson model. The velocity distribution was then substituted into the convective heat equation for temperature distribution simulations. A finite difference scheme was used to obtain the temperature distribution profiles along the flow direction in a parallel-plate, while the finite element model was used to model the flow temperature in circular tubes. The main outcome is the parametric analyses of the effect of various parameters such as radius, wall temperature, inlet temperature, and pressure drop to the optimal length of the channels required for the flow temperature to reach the steady state.

2021 ◽  
Author(s):  
Aleksandar Nikolić ◽  
◽  
Marko Topalović ◽  
Milan Blagojević ◽  
Vladimir Simić

Simulation of blood flow in this paper is analyzed using two-equation turbulent finite element model that can calculate values in the viscous sublayer. Implicit integration of the equations is used for determining the fluid velocity, fluid pressure, turbulence, kinetic energy, and dissipation of turbulent kinetic energy. These values are calculated in the finite element nodes for each step of incremental- iterative procedure. Developed turbulent finite element model, with the customized generation of finite element meshes, is used for calculating complex blood flow problems. Analysis of results showed that a cardiologist can use proposed tools and methods for investigating the hemodynamic conditions inside bifurcation of arteries.


Author(s):  
Oscar O. Rodriguez ◽  
Arturo A. Fuentes ◽  
Constantine Tarawneh ◽  
Robert E. Jones

Thermoplastic elastomers (TPE’s) are increasingly being used in rail service in load damping applications. They are superior to traditional elastomers primarily in their ease of fabrication. Like traditional elastomers they offer benefits including reduction in noise emissions and improved wear resistance in metal components that are in contact with such parts in the railcar suspension system. However, viscoelastic materials, such as the railroad bearing thermoplastic elastomer suspension element (or elastomeric pad), are known to develop self-heating (hysteresis) under cyclic loading, which can lead to undesirable consequences. Quantifying the hysteresis heating of the pad during operation is therefore essential to predict its dynamic response and structural integrity, as well as, to predict and understand the heat transfer paths from bearings into the truck assembly and other contacting components. This study investigates the internal heat generation in the suspension pad and its impact on the complete bearing assembly dynamics and thermal profile. Specifically, this paper presents an experimentally validated finite element thermal model of the elastomeric pad and its internal heat generation. The steady-state and transient-state temperature profiles produced by hysteresis heating of the elastomer pad are developed through a series of experiments and finite element analysis. The hysteresis heating is induced by the internal heat generation, which is a function of the loss modulus, strain, and frequency. Based on previous experimental studies, estimations of internally generated heat were obtained. The calculations show that the internal heat generation is impacted by temperature and frequency. At higher frequencies, the internally generated heat is significantly greater compared to lower frequencies, and at higher temperatures, the internally generated heat is significantly less compared to lower temperatures. However, during service operation, exposure of the suspension pad to higher loading frequencies above 10 Hz is less likely to occur. Therefore, internal heat generation values that have a significant impact on the suspension pad steady-state temperature are less likely to be reached. The commercial software package ALGOR 20.3TM is used to conduct the thermal finite element analysis. Different internal heating scenarios are simulated with the purpose of obtaining the bearing suspension element temperature distribution during normal and abnormal conditions. The results presented in this paper can be used in the future to acquire temperature distribution maps of complete bearing assemblies in service conditions and enable a refined model for the evolution of bearing temperature during operation.


Author(s):  
Masanori Ohtani ◽  
Akito Kozuru ◽  
Yasuyuki Kashimoto ◽  
Mitsuto Montani ◽  
Koutaro Takeda ◽  
...  

Asymmetric thermal-hydraulic conditions among primary loops during a postulated steam line break (SLB) induce a non-uniform temperature distribution at a core inlet. When coolant of lower temperature intrudes into a part of core, it leads to a reactivity insertion and a local power increase. Therefore, an appropriate model for the core inlet temperature distribution is required for a realistic SLB analysis. In this study, numerical experiments were conducted to examine the core inlet temperature distribution under the asymmetric thermal-hydraulic coolant conditions among primary loops. 3D steady-state calculations were carried out for Japanese standard Pressurized Water Reactor (PWR) such as 2, 3, 4 loop types and an advanced PWR. Since the flow in a reactor vessel involves time-dependent velocity fluctuations due to a high Reynolds number condition and a complicated geometry of flow path, the turbulent mixing might be enhanced. Hence, the turbulent thermal diffusivity for the steady-state calculation was examined based on experimental results and another transient calculation. As a result, it was confirmed that (1) the turbulent mixing in a downcomer and a lower plenum were enhanced due to time-dependent velocity fluctuations and therefore the turbulent thermal diffusivity for steady-state calculation was specified to be greater, (2) the core inlet temperature distribution predicted by a steady-state calculation reasonably agreed with a experimental data, (3) the patterns of core inlet temperature distribution were comprehended to be dependent on the plant type, i.e. the number of primary loop and (4) under a low flow rate condition, the coolant of lower temperature appeared on the opposite side of the affected loop due to the effect of a natural convection.


2020 ◽  
Vol 26 (9) ◽  
pp. 1627-1635
Author(s):  
Dongqing Yang ◽  
Jun Xiong ◽  
Rong Li

Purpose This paper aims to fabricate inclined thin-walled components using positional wire and arc additive manufacturing (WAAM) and investigate the heat transfer characteristics of inclined thin-walled parts via finite element analysis method. Design/methodology/approach An inclined thin-walled part is fabricated in gas metal arc (GMA)-based additive manufacturing using a positional deposition approach in which the torch is set to be inclined with respect to the substrate surface. A three-dimensional finite element model is established to simulate the thermal process of the inclined component based on a general Goldak double ellipsoidal heat source and a combined heat dissipation model. Verification tests are performed based on thermal cycles of locations on the substrate and the molten pool size. Findings The simulated results are in agreement with experimental tests. It is shown that the dwell time between two adjacent layers greatly influences the number of the re-melting layers. The temperature distribution on both sides of the substrate is asymmetric, and the temperature peaks and temperature gradients of points in the same distance from the first deposition layer are different. Along the deposition path, the temperature distribution of the previous layer has a significant influence on the heat dissipation condition of the next layer. Originality/value The established finite element model is helpful to simulate and understand the heat transfer process of geometrical thin-walled components in WAAM.


2015 ◽  
Vol 08 (06) ◽  
pp. 1550074 ◽  
Author(s):  
Akshara Makrariya ◽  
Neeru Adlakha

Temperature as an indicator of tissue response is widely used in clinical applications. In view of above a problem of temperature distribution in peripheral regions of extended spherical organs of a human body like, human breast involving uniformly perfused tumor is investigated in this paper. The human breast is assumed to be spherical in shape with upper hemisphere projecting out from the trunk of the body and lower hemisphere is considered to be a part of the body core. The outer surface of the breast is assumed to be exposed to the environment from where the heat loss takes place by conduction, convection, radiation and evaporation. The heat transfer from core to the surface takes place by thermal conduction and blood perfusion. Also metabolic activity takes place at different rates in different layers of the breast. An elliptical-shaped tumor is assumed to be present in the dermis region of human breast. A finite element model is developed for a two-dimensional steady state case incorporating the important parameters like blood flow, metabolic activity and thermal conductivity. The triangular ring elements are employed to discretize the region. Appropriate boundary conditions are framed using biophysical conditions. The numerical results are used to study the effect of tumor on temperature distribution in the region.


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