scholarly journals A Feasibility Study of a Robotic Approach for the Gluing Process in the Footwear Industry

Robotics ◽  
2020 ◽  
Vol 10 (1) ◽  
pp. 6
Author(s):  
Kevin Castelli ◽  
Ahmed Magdy Ahmed Zaki ◽  
Yevheniy Dmytriyev ◽  
Marco Carnevale ◽  
Hermes Giberti

Manufacturing processes in the shoe industry are still characterized to a large extent by human labour, especially in small and medium craft enterprises. Even when machinery is adopted to support manufacturing operations, in most cases an operator has to supervise or carry out the task. On the other hand, craft footwear industries are called to respond to continuous challenges to face the globalization effects, so that a rapid adaptability to customer needs is required. The industry 4.0 paradigms, which are taking place in the industrial environments, represent an excellent opportunity to improve the efficiency and quality of production, and a way to face international competitors. This paper analyses and proposes a robotic cell to automatize the process of glue deposition on shoe upper, which exploits a new means of depositing the glue compared to State-of-Art applications. While the latter mainly adopt glue gun spraying systems or pneumatic syringes, the proposed robotic cell is based on an extrusion system for the deposition of molten material originally in the form of a filament, similar to all extent to those adopted for Fused Deposition Modeling (FDM). Two cell solutions are designed and tested. In the former the extruder is the robot end effector and the shoe upper is grounded to the cell frame. In the second, being the reciprocal, the shoe last is clamped to the robot wrist and the extruder is fixed to the cell frame. The peculiarities of the two solutions are pointed out and compared in terms of cell layout, hardware, programming software and possibility to develop collaborative applications. A self developed slicing software allows designing the trajectories for glue deposition based on the CAD model of the shoe upper, also allowing driving the inclination of the extruder nozzle with respect to the vectors normal to the upper surface. Both the proposed cell layouts permit to achieve good quality and production times. The solution with the mobile extruder is able to deposit glue at highest end-effector speed (up to 200 mm/s). On the other hand, the solution with the mobile shoe upper and fixed extruder seems to be more appropriate to enhance collaborative applications.

Micromachines ◽  
2021 ◽  
Vol 12 (10) ◽  
pp. 1225
Author(s):  
Daniel Koske ◽  
Andrea Ehrmann

Poly(lactic acid) (PLA) is one of the most often used polymers in 3D printing based on the fused deposition modeling (FDM) method. On the other hand, PLA is also a shape memory polymer (SMP) with a relatively low glass transition temperature of ~60 °C, depending on the exact material composition. This enables, on the one hand, so-called 4D printing, i.e., printing flat objects which are deformed afterwards by heating them above the glass transition temperature, shaping them and cooling them down in the desired shape. On the other hand, objects from PLA which have been erroneously deformed, e.g., bumpers during an accident, can recover their original shape to a certain amount, depending on the applied temperature, the number of deformation cycles, and especially on the number of broken connections inside the object. Here, we report on an extension of a previous study, investigating optimized infill designs which avoid breaking in 3-point bending tests and thus allow for multiple repeated destruction and recovery cycles with only a small loss in maximum force at a certain deflection.


Author(s):  
Guoying Dong ◽  
Daniel Tessier ◽  
Yaoyao Fiona Zhao

AbstractAdditive manufacturing (AM) has enabled great application potential in several major industries. The footwear industry can customize shoe soles fabricated by AM. In this paper, lattice structures are discussed. They are used to design functional shoe soles that can have controllable stiffness. Different topologies such as Diamond, Grid, X shape, and Vintiles are used to generate conformal lattice structures that can fit the curved surface of the shoe sole. Finite element analysis is conducted to investigate stress distribution in different designs. The fused deposition modeling process is used to fabricate the designed shoe soles. Finally, compression tests compare the stiffness of shoe soles with different lattice topologies. It is found that the plantar stress is highly influenced by the lattice topology. From preliminary calculations, it has been found that the shoe sole designed with the Diamond topology can reduce the maximum stress on the foot. The Vintiles lattice structure and the X shape lattice structure are stiffer than the Diamond lattice. The Grid lattice structure buckles in the experiment and is not suitable for the design.


Robotica ◽  
2018 ◽  
Vol 37 (4) ◽  
pp. 599-625 ◽  
Author(s):  
M. Kemal Ozgoren

SummaryThis paper provides a contribution to the singularity analysis of the parallel manipulators by introducing the position singularities in addition to the motion and actuation singularities. The motion singularities are associated with the linear velocity mapping between the task and joint spaces. So, they are the singularities of the relevant Jacobian matrices. On the other hand, the position singularities are associated with the nonlinear position mapping between the task and joint spaces. So, they are encountered in the position-level solutions of the forward and inverse kinematics problems. In other words, they come out irrespective of the velocity mapping and the Jacobian matrices. Considering these distinctions, a kinematic singularity is denoted here by one of the four acronyms, which are PSFK (position singularity of forward kinematics), PSIK (position singularity of inverse kinematics), MSFK (motion singularity of forward kinematics), and MSIK (motion singularity of inverse kinematics). There may also occur an actuation singularity (ACTS) concerning the kinetostatic relationships that involve forces and moments. However, it is verified that an ACTS is the same as an MSFK. Each singularity induces different consequences in the joint and task spaces. A PSFK imposes a constraint on the active joint variables and makes the end-effector position indefinite and uncontrollable. Therefore, it must be avoided. An MSFK imposes a constraint on the rates of the active joint variables and makes the end-effector motion indefinite and easily perturbable. Besides, since it is also an ACTS, it causes the actuator torques or forces to grow without bound. Therefore, it must also be avoided. On the other hand, a PSIK imposes a constraint on the end-effector position but provides freedom for the active joint variables. Similarly, an MSIK imposes a constraint on the end-effector motion but provides freedom for the rates of the active joint variables. A PSIK or MSIK need not be avoided if the constraint it imposes on the position or motion of the end-effector is acceptable or if the task can be planned to be compatible with that constraint. Besides, with such a compatible task, a PSIK or MSIK may even be advantageous, because the freedom it provides for the active joint variables can sometimes be used for a secondary purpose. This paper is also concerned with the multiplicities of forward kinematics in the assembly modes of the manipulator and the multiplicities of inverse kinematics in the posture modes of the legs. It is shown that the assembly mode changing poses of the manipulator are the same as the MSFK poses, and the posture mode changing poses of the legs are the same as the MSIK poses.


2019 ◽  
Vol 56 (2) ◽  
pp. 444-448
Author(s):  
Stefan Adrian Timpea ◽  
Cristian Cosma ◽  
Danut Sosdean

The paper describes the implementation of a new type of End-effector for testing touch screen devices. To automate the testing process of touch screens devices, a new type of end-effector is presented. The End-effector can be attached at diferent tipes of robotics sistem trough a connection part, which can be designed depending on the type of robot. For the movements in the test scenario, the end-effector is designed to move like a human hand. To create the physical parts in the prototype phase is used an field of rapid prototyping (RP) technology, called fused deposition modeling (FDM).


1932 ◽  
Vol 5 (3) ◽  
pp. 219-221
Author(s):  
G. Martin ◽  
L. E. Elliott

Abstract There are two reasons why a study of the plasticity of rubber is of importance to the planter, viz.: (1) the variable plasticity of plantation rubber leads to many difficulties in manufacturing operations; and (2) first-grade plantation rubber is so hard that it is frequently mixed with inferior grades and other materials to enable it to pass more easily through the different processes. The results of the investigations recorded in this report suggest a definite reason for the hardness and variability of first-grade rubber. Tests carried out by De Vries in Java showed: (1) that freshly prepared plantation rubber is uniform in plasticity, but that many samples gradually become hard or soft on keeping and so develop differences; and (2) that rubber containing more serum substances than usual becomes hard, and that containing less than usual becomes soft. On the other hand, tests carried out by the Scheme on a large number of samples for over three years show that in most cases rubber becomes harder on keeping for six months at 15° C. The hardening of the rubber at European temperatures has been confirmed by Griffiths of the Dunlop Rubber Co., Ltd., who stated that large-scale experiments on rubber from different estates showed that in all cases, after storage for three years, it was necessary to increase the time of milling by about 30 per cent in order to obtain the required plasticity.


2017 ◽  
Vol 11 (1) ◽  
pp. 29-37 ◽  
Author(s):  
Shushu Wang ◽  
◽  
Rakshith Badarinath ◽  
El-Amine Lehtihet ◽  
Vittaldas Prabhu

Customer participation in the design stage of creating personalized products is increasing. Additive manufacturing (AM) has become a popular enabler of personalization. In this study, we evaluate the fabrication of an open-source robot arm in terms of cost, build time, dimensional and locational accuracy, end-effector accuracy, and mechanical properties. The mechanical components of the table-top robot were fabricated using two different AM processes of fused deposition modeling (FDM) and material jetting (polymer jetting or PolyJet). A reduction of infill density by 50% in the FDM process slightly decreased the building time, material cost, and tensile strength, but induced a 95% reduction in yield strength. A simulation of the mechanical assembly using the CAD models for the robot and the expected tolerances of the components estimated the end-effector positioning accuracy as 0.01–0.22 mm. The 3D printed robot arm was redesigned and fabricated using the best evaluated process in this study.


1999 ◽  
Vol 173 ◽  
pp. 249-254
Author(s):  
A.M. Silva ◽  
R.D. Miró

AbstractWe have developed a model for theH2OandOHevolution in a comet outburst, assuming that together with the gas, a distribution of icy grains is ejected. With an initial mass of icy grains of 108kg released, theH2OandOHproductions are increased up to a factor two, and the growth curves change drastically in the first two days. The model is applied to eruptions detected in theOHradio monitorings and fits well with the slow variations in the flux. On the other hand, several events of short duration appear, consisting of a sudden rise ofOHflux, followed by a sudden decay on the second day. These apparent short bursts are frequently found as precursors of a more durable eruption. We suggest that both of them are part of a unique eruption, and that the sudden decay is due to collisions that de-excite theOHmaser, when it reaches the Cometopause region located at 1.35 × 105kmfrom the nucleus.


Author(s):  
A. V. Crewe

We have become accustomed to differentiating between the scanning microscope and the conventional transmission microscope according to the resolving power which the two instruments offer. The conventional microscope is capable of a point resolution of a few angstroms and line resolutions of periodic objects of about 1Å. On the other hand, the scanning microscope, in its normal form, is not ordinarily capable of a point resolution better than 100Å. Upon examining reasons for the 100Å limitation, it becomes clear that this is based more on tradition than reason, and in particular, it is a condition imposed upon the microscope by adherence to thermal sources of electrons.


Author(s):  
K.H. Westmacott

Life beyond 1MeV – like life after 40 – is not too different unless one takes advantage of past experience and is receptive to new opportunities. At first glance, the returns on performing electron microscopy at voltages greater than 1MeV diminish rather rapidly as the curves which describe the well-known advantages of HVEM often tend towards saturation. However, in a country with a significant HVEM capability, a good case can be made for investing in instruments with a range of maximum accelerating voltages. In this regard, the 1.5MeV KRATOS HVEM being installed in Berkeley will complement the other 650KeV, 1MeV, and 1.2MeV instruments currently operating in the U.S. One other consideration suggests that 1.5MeV is an optimum voltage machine – Its additional advantages may be purchased for not much more than a 1MeV instrument. On the other hand, the 3MeV HVEM's which seem to be operated at 2MeV maximum, are much more expensive.


2005 ◽  
Vol 19 (3) ◽  
pp. 129-132 ◽  
Author(s):  
Reimer Kornmann

Summary: My comment is basically restricted to the situation in which less-able students find themselves and refers only to literature in German. From this point of view I am basically able to confirm Marsh's results. It must, however, be said that with less-able pupils the opposite effect can be found: Levels of self-esteem in these pupils are raised, at least temporarily, by separate instruction, academic performance however drops; combined instruction, on the other hand, leads to improved academic performance, while levels of self-esteem drop. Apparently, the positive self-image of less-able pupils who receive separate instruction does not bring about the potential enhancement of academic performance one might expect from high-ability pupils receiving separate instruction. To resolve the dilemma, it is proposed that individual progress in learning be accentuated, and that comparisons with others be dispensed with. This fosters a self-image that can in equal measure be realistic and optimistic.


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