Precast concrete products. Normal weight and lightweight concrete shuttering blocks. Product properties and performance

2008 ◽  
2018 ◽  
Vol 1 (4) ◽  
pp. 895-902
Author(s):  
Zulfan Effendi ◽  
Abdullah Abdullah ◽  
Mochammad Afifuddin

Abstract: The construction industry still depends on conventional construction methods. The concept of conventional construction must start to look for alternatives. One of them is by using precast panels. Construction precast panels typically use normal concrete, concrete weaknesses of normal weight is too heavy. The use of lightweight concrete in precast construction can solve the problem. One type of lightweight concrete used is lightweight foam concrete. The use of lightweight foam concrete in construction of precast panels facilitate the progress in the field, able to be appointed by the workforce. The aim of research to determine the behavior and capacity analysis ferrofoam precast concrete panels loaded U-shaped bending. This experiment is testing the U-shaped bending (LU) lightweight foam concrete. Dimensions of the test specimen with a length of 2200 mm, width 600 mm and 500 mm, height 120 mm and 80 mm, 30 mm thick. Concrete mix design based on the density is 1600 kg/m3 with FAS 0.4 and 21 MPa quality plan. The results showed that the maximum capacity of panel LU 600-120 1.34 tf at 26.81 mm deflection, LU 600-80 at 0.79 tf at 46.85 mm deflection, LU 500-80 on a deflection of 0.69 tf 39 , 82 mm. Model panel collapse LU LU 600-120 and 600-80 is shear failure, but for LU 500-80 flexural failure. Ductility panel LU 600-80 only 87% of ductility LU 600-120 is a panel with high variation. Ductility panel with wide variations LU panel 500-80 88% biggest than the LU 600-80. Abstrak: Industri konstruksi masih tergantung dengan metode konstruksi konvensional. Konsep konstruksi konvensional harus mulai dicarikan alternatif pengganti. Salah satunya adalah dengan menggunakan metode panel pracetak. Konstruksi panel pracetak biasanya menggunakan beton normal, kelemahan beton normal bobot terlalu berat. Penggunaan beton ringan pada konstruksi pracetak dapat menyelesaikan permasalahan tersebut. Salah satu jenis beton ringan yang digunakan adalah beton ringan busa. Penggunaan beton ringan busa pada konstruksi panel pracetak memudahkan dalam pengerjaan dilapangan, mampu diangkat oleh tenaga kerja. Tujuan penelitian untuk mengetahui perilaku dan analisa kapasitas panel pracetak ferrofoam concrete berbentuk U yang dibebani lentur. Pengujian yang dilakukan adalah pengujian lentur berbentuk U (LU) beton ringan busa. Dimensi benda uji dengan panjang 2200 mm, lebar 600 mm dan 500 mm, tinggi 120 mm dan 80 mm, tebal 30 mm. Mix design beton berdasarkan berat jenis yaitu 1,6 dengan FAS 0,4 dan mutu rencana 21 MPa. Hasil penelitian adalah kapasitas maksimum panel LU 600-120 sesebar 1,34 tf pada lendutan 26,81 mm, LU 600-80 sebesar 0,79 tf pada lendutan 46,85 mm, LU 500-80 sebesar 0,69 tf pada lendutan 39,82 mm. Model keruntuhan panel LU 600-120 dan LU 600-80 adalah keruntuhan geser, namun untuk LU 500-80 keruntuhan lentur. Daktilitas panel LU 600-80 hanya 87% dari daktilitas LU 600-120 merupakan panel dengan variasi tinggi. Daktilitas panel dengan variasi lebar panel LU 500-80 lebih besar 88% dibanding LU 600-80.


2013 ◽  
Vol 857 ◽  
pp. 105-109
Author(s):  
Xiu Hua Zheng ◽  
Shu Jie Song ◽  
Yong Quan Zhang

This paper presents an experimental study on the permeability and the pore structure of lightweight concrete with fly ash, zeolite powder, or silica fume, in comparison to that of normal weight aggregate concrete. The results showed that the mineral admixtures can improve the anti-permeability performance of lightweight aggregate concrete, and mixed with compound mineral admixtures further more. The resistance to chloride-ion permeability of light weight concrete was higher than that of At the same strength grade, the anti-permeability performance of lightweight aggregate concrete is better than that of normal weight aggregate concrete. The anti-permeability performance of LC40 was similar to that of C60. Mineral admixtures can obviously improve the pore structure of lightweight aggregate concrete, the total porosity reduced while the pore size decreased.


2010 ◽  
Vol 3 (2) ◽  
pp. 195-204 ◽  
Author(s):  
W.G Moravia ◽  
A. G. Gumieri ◽  
W. L. Vasconcelos

Nowadays lightweight concrete is used on a large scale for structural purposes and to reduce the self-weight of structures. Specific grav- ity, compressive strength, strength/weight ratio and modulus of elasticity are important factors in the mechanical behavior of structures. This work studies these properties in lightweight aggregate concrete (LWAC) and normal-weight concrete (NWC), comparing them. Spe- cific gravity was evaluated in the fresh and hardened states. Four mixture proportions were adopted to evaluate compressive strength. For each proposed mixture proportion of the two concretes, cylindrical specimens were molded and tested at ages of 3, 7 and 28 days. The modulus of elasticity of the NWC and LWAC was analyzed by static, dynamic and empirical methods. The results show a larger strength/ weight ratio for LWAC, although this concrete presented lower compressive strength.


Author(s):  
Grigory Yakovlev ◽  
Jadvyga Keriene ◽  
Anastasiia Gordina ◽  
Irina Polyanskikh ◽  
Milan Bekmansurov

The paper presents possible ways of utilizing technogenic waste – fluorine anhydrite – by its use in production of dry mortars and piece goods from lightweight concrete with expanded polystyrene, as a organic filler, for low-rise construc-tion. The developed dry mortars are based on fluorine anhydrite binder and complex modifier comprising curing activator (sulfate or alkaline) and finely dispersed additive. The fluorine anhydrite-based compositions have improved physical and performance characteristics, including the improved strength and average density and reduced water absorption compared to the control composition. The developed lightweight anhydrite polystyrene concrete has the density grade of 700 kg/m3 and good vapor and gas permeability. The concrete is stabile while using and fire safe, because each granule of expanded poly-styrene is coated with anhydrite matrix, and has the strength sufficient for structural and heat insulating slabs and blocks. All mentioned compositions are eco-friendly and are in great demand for low-rise construction. Therefore the manufacturing of these compositions will consume a large amount of technogenic waste and will reduce the environmental load on the region where the waste is located.


2018 ◽  
Vol 250 ◽  
pp. 03002 ◽  
Author(s):  
Muhammad Sazlly Nazreen ◽  
Roslli Noor Mohamed ◽  
Mariyana Aida Ab Kadir ◽  
Nazry Azillah ◽  
Nazirah Ahmad Shukri ◽  
...  

Lightweight concrete (LWC) has been identified as an innovative technique for construction purposes. Lightweight concrete can be categorized into three different types which are no-fine aggregate concrete, lightweight aggregate concrete and aerated concrete. This paper studied the characteristic of the lightweight concrete in term of mechanical properties utilizing the palm oil clinker (POC) as lightweight aggregates. Two mixes of lightweight concrete were developed, namely as POCC100 and POCC50 where each mix utilized 100% and 50% of total replacement to fine and coarse aggregates, respectively. The fresh and hardened POC concrete was tested and compared to the normal concrete (NC). The hardened state of the concrete was investigated through density test, ultrasonic pulse velocity, cube compressive, splitting tensile, flexural, modulus of elasticity and Poisson's ratio. From density test results, POC falls into the category of lightweight concrete with a density of 1990.33 kg/m3, which are below than normal weight concrete density. The mechanical properties test results on POCC100 and POCC50 showed that the concrete compressive strength was comparable about 85.70% and 96% compared to NC specimen, respectively. For the flexural strength, POCC50 and POCC100 were comparable about 98% and 97% to NC specimen, respectively. While splitting tensile strength of POCC50 and POCC100 was only 0.6% and 4% lower than NC specimen, respectively. In terms of sustainability of solid waste management, the application of the POC in construction will reduce the redundant of by-products resulted from the palm oil industries. After undergoing various testing of concrete mechanical properties, it can be concluded that POC aggregates was compatible to be used in ligtweight concrete mix proportion.


2018 ◽  
Vol 11 (1) ◽  
pp. 163 ◽  
Author(s):  
Hyunjin Ju ◽  
Sun-Jin Han ◽  
Hyo-Eun Joo ◽  
Hae-Chang Cho ◽  
Kang Kim ◽  
...  

The optimized-section precast slab (OPS) is a half precast concrete (PC) slab that highlights structural aesthetics while reducing the quantity of materials by means of an efficient cross-sectional configuration considering the distribution of a bending moment. However, since a tapered cross section where the locations of the top and bottom flanges change is formed at the end of the member, stress concentration occurs near the tapered cross section because of the shear force and thus the surrounding region of the tapered cross section may become unintentionally vulnerable. Therefore, in this study, experimental and numerical research was carried out to examine the shear behaviour characteristics and performance of the OPS with a tapered cross section. Shear tests were conducted on a total of eight OPS specimens, with the inclination angle of the tapered cross section, the presence of topping concrete and the amount of shear reinforcement as the main test variables and a reasonable shear-design method for the OPS members was proposed by means of a detailed analysis based on design code and finite-element analysis.


2015 ◽  
Vol 77 (12) ◽  
Author(s):  
Nuria S. Mohammed ◽  
Ahmad Baharuddin Abdul Rahman ◽  
Nur Hafizah A. Khalid

This paper presents the mechanical properties and performance of polyester grout as infill material for grouted connection in precast concrete. The mix proportions of polyester grout was properly designed and manufactured. The polymer binder with polymer additive was added together with filing materials of sand and fly ash. The binder to filler ratio was 0.43. Properties such as flowing ability and compression strength were studied by varying the level of fly ash in the mixtures. Also, to assess the efficacy of polyester grouted connections, three grouted connections were tested in direct tension. The test results show that, polyester resin grout with binder to filler ratio 0.43% and 16% fly ash perform satisfactorily. The polyester grout is suitable for use in the steel pipe splice connections.


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