scholarly journals Development and Characterization of Al7475/NbC Reniforced Metal Matrix Composites

Aluminium metal matrix composites (AMMCs) have considerable applications in aerospace, automotive and military industries due to their high strength to wear ratio, stiffness, light weight, good wear resistance and improved thermal and electrical properties. Ceramic particles such as Al2O3, SiC are the most widely used materials for reinforcement of aluminium. In the present work, an effort is made to enhance the mechanical properties like tensile strength, compression strength and hardness of AMMCs by reinforcing AL7475 matrix with varying NBC particles sizes. By stir casting route (liquid metallurgical technique) in which amount of reinforcement is varied from 2-8 wt% in steps of 2 wt% for varying reinforcement sizes and specimens are artificially aged. The prepared composites of AL7475-Boron Carbide (NBC) are characterized by microstructural studies, SEM and XRD/EDS analysis will be carried out to analyze the microstructure and the dispersion of the reinforced particles in the alloy matrix, mechanical properties such as Tensile strength, Compression Strength, Density, Tribological Properties and Fracture Toughness as per ASTM Standards. Hypothesis of the present work in particularly to the optimum size of reinforcement and also the results of both with and without heat treatment are compared with that of as cast AL7475 Alloy.

2013 ◽  
Vol 592-593 ◽  
pp. 614-617 ◽  
Author(s):  
Konstantinos Anthymidis ◽  
Kostas David ◽  
Pavlos Agrianidis ◽  
Afroditi Trakali

It is well known that the addition of ceramic phases in an alloy e.g. aluminum, in form of fibers or particles influences its mechanical properties. This leads to a new generation of materials, which are called metal matrix composites (MMCs). They have found a lot of application during the last twenty-five years due to their low density, high strength and toughness, good fatigue and wear resistance. Aluminum matrix composites reinforced by ceramic particles are well known for their good thermophysical and mechanical properties. As a result, during the last years, there has been a considerable interest in using aluminum metal matrix composites in the automobile industry. Automobile industry use aluminum alloy matrix composites reinforced with SiC or Al2O3 particles for the production of pistons, brake rotors, calipers and liners. However, no reference could be cited in the international literature concerning aluminum reinforced with TiB particles and Fe and Cr, although these composites are very promising for improving the mechanical properties of this metal without significantly alter its corrosion behavior. Several processing techniques have been developed for the production of reinforced aluminum alloys. This paper is concerned with the study of TiB, Fe and Cr reinforced aluminum produced by the stir-casting method.


Author(s):  
Shashank Dewangan ◽  
S. K. Ganguly ◽  
R. Banchhor

Aluminium Hybrid Composites are the new group of metal matrix composites (MMCs) due to their attractive properties like high ductility, high conductivity, light weight and high strength to weight ratio and is a response to the dynamic ever-increasing demand of these super material in the field of aircrafts and marines. Carbon Nanotube (CNTs) are also known for their high strength and stiffness and their low density which when combined together makes CNTs an ideal reinforcement. This work briefly reviews the research revelation of an Aluminium (Al-6061) based hybrid metal matrix composite reinforced with CNTs and TiO2. The Hybrid Aluminium Metal Matrix Composites (AMMCs) is prepared with various CNTs weight percentages (0, 0.5, 1 and 1.5 wt. %) and keeping TiO2 weight percentage fixed to 1%.Stir Casting (SC) is focused in general to successfully fabricate the MMCs. The discussion of this work revolves around tensile test, hardness test, and Scanning Electron Microscope (SEM) of the MMC. The mechanical properties of the fabricated MMCs materials like tensile strength, hardness and impact strength is found by using these experimental methods. It has been observed that the tensile strength of the MMCs increases in the presence of TiO2 and CNTs and increases even more with the increase in the weight fraction of CNTs. Same results have been obtained for hardness and impact strength where there is an increase in them in the presence of TiO2 and CNT and their value increases even further with increase in weight fraction of CNTs.


2014 ◽  
Vol 592-594 ◽  
pp. 705-710 ◽  
Author(s):  
S. Dhanalakshmi ◽  
N Mohanasundararaju ◽  
P.G. Venkatakrishnan

A hybrid Al7075 metal matrix composites have been fabricated through liquid metallurgy route (Stir Casting method) using Al2O3 and B4C as reinforcement materials. The effect of weight percentage of reinforcement materials on mechanical properties of the composites have been studied by varying the weight percentage of Al2O3 as 3, 6, 9, 12 and 15% while keeping constant weight percentage of B4C (3%). The as-cast microstructure, tensile strength, micro and macro hardness of the fabricated hybrid composites have been studied. The mechanical properties of the prepared composites were increased with increasing the weight percentage of the reinforcement in the composite. The maximum tensile strength, micro-hardness and macro-hardness of 309 MPa, 140 VHN, and 112 BHN, respectively, were obtained for a hybrid Al7075 matrix composite containing 15% Al2O3 and 3% B4C.


2014 ◽  
Vol 984-985 ◽  
pp. 326-330
Author(s):  
T.M. Chenthil Jegan ◽  
D. Ravindran ◽  
M. Dev Anand

Metal Matrix Composites possesses high mechanical properties compared to unreinforced materials. Aluminium Matrix Composites (AMC) is attracted in the emerging world because of its low cost, less weight and enhanced mechanical properties. In the present study the enhancement in mechanical properties like hardness and tensile strength of AMCs by reinforcing AA 6061 matrix with silicon carbide (SiC) and boron carbide (B4C) particles are analyzed. By enhanced stir casting method aluminium matrix was reinforced with boron carbide particulates and silicon carbide particulates with the various weight percentage of 2.5 %,5% and 7.5%.The tensile strength and hardness was found to increase with the increase in wt% of the reinforcement. From the analysis it is observed that the mechanical property of B4C reinforced AMC is significantly good compared to SiC reinforced AMC.


Author(s):  
Rajesh Rajesh ◽  
Sathyashankara Sharma ◽  
M. C. Gowrishankar

Al 7075 is a good choice as a matrix material to prepare metal matrix composites (MMCs) owing to its better specific tensile strength and toughness. Among different types of the recently introduced composite materials, particles reinforced MMC and in particular aluminium as matrix material have been found to have enormous industrial applications like automotive and aerospace sectors. In the present study, mechanical properties of Al 7075-eutectoid steel powder metal matrix composites is assessed in age-hardened and as-cast conditions. The heat treatment processes are carried out in atmospheric condition. Eutectoid steel (water hardenable tool steel - W1grade) reinforced aluminium 7075 is an attempt to investigate the role of micro-constituent phases on property alterations of metal matrix composites. As an economical and promising route for MMC, liquid stir casting technique is used to reinforce synthesised steel powder in the matrix of Al 7075. Heat treatment is performed as a tool to mould and improve the required mechanical properties as per the requirements. Eutectoid steel powder is selected as the reinforcement material since it is believed to be composed of lamellar pearlite with ferrite and cementite as alternate layers in as-cast condition, serving as micro-hybrid reinforcement to improve hardness and strength. In this work four different proportions of steel powder (2, wt.% 4 wt.% and 6 wt.%) reinforced composites are prepared by a two-stage stir casting process. Age-hardening treatment is given to the samples and analysed critically and compared with alloy matrix for different properties such as tensile strength, hardness and toughness. Results have shown significant improvement in the ultimate tensile strength and hardness of the composites after aging treatment. The 4 wt.% steel powder reinforced composite has shown better results compared to other composites.


2015 ◽  
Vol 766-767 ◽  
pp. 301-307 ◽  
Author(s):  
S. Dhanalakshmi ◽  
M. Jaivignesh ◽  
A. Suresh Babu ◽  
K. Shanmuga Sundaram

Metal matrix composites are the resultant of combination of two or more elements or compounds, possessing enhanced characteristics than the individual constituents present in them. This paper deals with the fabrication of Al 2014-SiC composite and investigation of its Microstructure and Mechanical properties. 2014 Aluminium alloy is characterized by good hardness. It is selected as the base metal. The Silicon Carbide is characterized by good strength and low density (3.21 g/cm3). It is chosen as the reinforcement. Silicon Carbide is coated with Nickel by electroless method to increase its wettability and binding properties. The fabrication of metal matrix composites is done by stir casting in a furnace, by introducing the required quantities of reinforcement into molten Aluminium alloy. The reinforcement and alloy is mixed by means of stirring, with the help of a stirrer. The base alloy and the composites are then tested for mechanical properties such as tensile strength, flexural strength, impact strength and hardness. The fabricated samples have higher tensile strength and impact strength than the alloy. Microstructure of the samples, are analyzed using optical microscope.


2020 ◽  
Vol 22 (1) ◽  
pp. 357-370 ◽  
Author(s):  
S. Sakthivelu ◽  
P. P. Sethusundaram ◽  
M. Meignanamoorthy ◽  
M. Ravichandran

AbstractMetal is the one of the important material in engineering materials because of their high strength to weight ratio. However the pure metals cannot be used as engineering materials due to their ductile property. So, to improve their mechanical properties, some of the high strength materials (not metals) were added as reinforcement to improve the mechanical properties of pure metals and the newly developed material is called as metal matrix composites. At present, Aluminium, Copper, Magnesium, Titanium and Iron have been used as matrix materials and materials like TiC, SiC, B4C, WC, Cr3 C, TiO2, ZrO2, Gr, MoS2 and Si3N4 have been used as reinforcements. There are many processing techniques to fabricate metal matrix composites namely stir casting, ultra-sonic assisted casting, compo-casting, rheo casting, powder metallurgy technique, etc,. Among these, stir casting process is the most suitable and economical method to fabricate the metal matrix composites. In this article, an effort has been made to review the work of various researchers to fabricate metal matrix composites through stir casting process.


2019 ◽  
Vol 895 ◽  
pp. 90-95
Author(s):  
S. Ghanaraja ◽  
R. Madhu ◽  
K.S. Ravikumar ◽  
P. Likith

Metal matrix composites with aluminium matrix and non-metallic reinforcements are popular candidates in automotive, aerospace, sports and military application because of their high strength-to-weight ratio, stiffness, wear resistance, high-temperature resistance, etc. often they are subjected to secondary manufacturing processes like extrusion, rolling, forging, etc. to suit the service requirements. Metal matrix composites reinforced by nanoparticles are very promising materials, suitable for a large number of applications. In the present investigation, nanocomposites have been synthesized by addition of 0.25, 0.5, 0.75, 1 and 1.25 wt% of nanoAl2O3 powder in to molten Al 1100-Mg alloy using stir casting method and then hot forged. The mechanical properties such as tensile strength, hardness and percentage elongations were studied for all the test specimens. The 0.75 wt% of nanoAl2O3 added forged nanocomposite exhibited higher hardness and 0.5 wt% of nanoAl2O3 added forged nanocomposite exhibited higher yield strength, tensile strength and percentage of elongation.


2021 ◽  
Vol 30 ◽  
pp. 2633366X2092971
Author(s):  
Ying Ba ◽  
Shu Sun

Fiber-reinforced metal matrix composites have mechanical properties highly dependent on directions, possessing high strength and fatigue resistance in fiber longitudinal direction achieved by weak interface bonding. However, the disadvantage of weak interface combination is the reduction of transversal performances. In this article, tensile and fatigue properties of carbon fiber-reinforced 5056 aluminum alloy matrix (Cf/5056Al) composite under the condition of medium-strength interface combination are carried out. The fatigue damage mechanisms of Cf/5056Al composite under tension–tension and tension–compression loads are not the same, but the fatigue life curves are close, which may be the result of the medium-strength interface combination.


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