scholarly journals Synthesis of Metal Matrix Composites through Stir Casting Process – a Review

2020 ◽  
Vol 22 (1) ◽  
pp. 357-370 ◽  
Author(s):  
S. Sakthivelu ◽  
P. P. Sethusundaram ◽  
M. Meignanamoorthy ◽  
M. Ravichandran

AbstractMetal is the one of the important material in engineering materials because of their high strength to weight ratio. However the pure metals cannot be used as engineering materials due to their ductile property. So, to improve their mechanical properties, some of the high strength materials (not metals) were added as reinforcement to improve the mechanical properties of pure metals and the newly developed material is called as metal matrix composites. At present, Aluminium, Copper, Magnesium, Titanium and Iron have been used as matrix materials and materials like TiC, SiC, B4C, WC, Cr3 C, TiO2, ZrO2, Gr, MoS2 and Si3N4 have been used as reinforcements. There are many processing techniques to fabricate metal matrix composites namely stir casting, ultra-sonic assisted casting, compo-casting, rheo casting, powder metallurgy technique, etc,. Among these, stir casting process is the most suitable and economical method to fabricate the metal matrix composites. In this article, an effort has been made to review the work of various researchers to fabricate metal matrix composites through stir casting process.

Author(s):  
Muzakkir Ahmed Khan ◽  
P Vijaya Kumar ◽  
Puneeth P ◽  
Meghashree K A

Various metal matrix composites (MMCs) are widely used in the automotive, aerospace and electrical industries due to their capability and flexibility in improving the mechanical, thermal and electrical properties of a component. However, current manufacturing technologies may suffer from insufficient process stability, reliability and inadequate economic efficiency and may not be able to satisfy the increasing demands placed on MMCs. So CNT based Aluminium based metal matrix composites (MMCs) has been a better choice for the industrial applications due to their Inherent properties like ductile, highly conductive, lightweight and have a high strength to weight ratio. In this study, Multiwall carbon nanotube(MWCNT) which is emerged as a excellent reinforcement material and 2024 aluminium alloy being a matrix material were selected for the development of MMC’s. Stir casting process being a low cost casting technology which has potential to produce MMCs having agility to large scale production with great manufacturing flexibility, quality and high efficiency. In this work, The experimental investigation of CNT reinforced 2024 Aluminium MMCs under Stir casting technique were explored. Casted samples were prepared with different wt % of reinforcements(i.e., 0.5 %, 1.0%, 1.5% & 2 % CNT’s with 40micron nickel coating on the surface using electro-less plating process) and compared with unreinforced aluminium specimens for the investigation of mechanical properties such as Tensile, Compressive, and Hardness has been evaluated as per ASTM standard.


2019 ◽  
Vol 895 ◽  
pp. 90-95
Author(s):  
S. Ghanaraja ◽  
R. Madhu ◽  
K.S. Ravikumar ◽  
P. Likith

Metal matrix composites with aluminium matrix and non-metallic reinforcements are popular candidates in automotive, aerospace, sports and military application because of their high strength-to-weight ratio, stiffness, wear resistance, high-temperature resistance, etc. often they are subjected to secondary manufacturing processes like extrusion, rolling, forging, etc. to suit the service requirements. Metal matrix composites reinforced by nanoparticles are very promising materials, suitable for a large number of applications. In the present investigation, nanocomposites have been synthesized by addition of 0.25, 0.5, 0.75, 1 and 1.25 wt% of nanoAl2O3 powder in to molten Al 1100-Mg alloy using stir casting method and then hot forged. The mechanical properties such as tensile strength, hardness and percentage elongations were studied for all the test specimens. The 0.75 wt% of nanoAl2O3 added forged nanocomposite exhibited higher hardness and 0.5 wt% of nanoAl2O3 added forged nanocomposite exhibited higher yield strength, tensile strength and percentage of elongation.


Aluminium metal matrix composites (AMMCs) have considerable applications in aerospace, automotive and military industries due to their high strength to wear ratio, stiffness, light weight, good wear resistance and improved thermal and electrical properties. Ceramic particles such as Al2O3, SiC are the most widely used materials for reinforcement of aluminium. In the present work, an effort is made to enhance the mechanical properties like tensile strength, compression strength and hardness of AMMCs by reinforcing AL7475 matrix with varying NBC particles sizes. By stir casting route (liquid metallurgical technique) in which amount of reinforcement is varied from 2-8 wt% in steps of 2 wt% for varying reinforcement sizes and specimens are artificially aged. The prepared composites of AL7475-Boron Carbide (NBC) are characterized by microstructural studies, SEM and XRD/EDS analysis will be carried out to analyze the microstructure and the dispersion of the reinforced particles in the alloy matrix, mechanical properties such as Tensile strength, Compression Strength, Density, Tribological Properties and Fracture Toughness as per ASTM Standards. Hypothesis of the present work in particularly to the optimum size of reinforcement and also the results of both with and without heat treatment are compared with that of as cast AL7475 Alloy.


2013 ◽  
Vol 592-593 ◽  
pp. 614-617 ◽  
Author(s):  
Konstantinos Anthymidis ◽  
Kostas David ◽  
Pavlos Agrianidis ◽  
Afroditi Trakali

It is well known that the addition of ceramic phases in an alloy e.g. aluminum, in form of fibers or particles influences its mechanical properties. This leads to a new generation of materials, which are called metal matrix composites (MMCs). They have found a lot of application during the last twenty-five years due to their low density, high strength and toughness, good fatigue and wear resistance. Aluminum matrix composites reinforced by ceramic particles are well known for their good thermophysical and mechanical properties. As a result, during the last years, there has been a considerable interest in using aluminum metal matrix composites in the automobile industry. Automobile industry use aluminum alloy matrix composites reinforced with SiC or Al2O3 particles for the production of pistons, brake rotors, calipers and liners. However, no reference could be cited in the international literature concerning aluminum reinforced with TiB particles and Fe and Cr, although these composites are very promising for improving the mechanical properties of this metal without significantly alter its corrosion behavior. Several processing techniques have been developed for the production of reinforced aluminum alloys. This paper is concerned with the study of TiB, Fe and Cr reinforced aluminum produced by the stir-casting method.


Sign in / Sign up

Export Citation Format

Share Document