scholarly journals Effects of waste cotton usage on properties of OE-rotor yarns and knitted fabrics

2019 ◽  
Vol 70 (03) ◽  
pp. 216-222
Author(s):  
MUSA KILIC ◽  
H. KÜBRA KAYNAK ◽  
GONCA BALCI KILIC ◽  
MURAT DEMIR ◽  
EFLATUN TIRYAKI

The use of recycled materials has gained massive importance in textile sector as well as in other sectors as the effects of reduction of natural sources are felt all over the world. In this study, it was aimed to analyse the effects of recycled cotton usage on properties of OE-rotor spun yarns and knitted fabrics produced from these yarns. For this purpose, OE-rotor yarns were produced at different proportion levels of virgin cotton and waste cotton that derived from blowroom 25%, 50%, 75%, 100%, respectively. For better assessment, properties of OE-rotor yarns that contain waste cotton were compared with 100% virgin cotton OE rotor yarn. Physical, structural and mechanical properties such as unevenness, imperfections, hairiness, breaking force, elongation, yarn-to-yarn friction, yarn-to-metal friction and yarn-to-ceramic friction were measured by Uster Tester 4 SX, Uster Zweigle Hairiness Tester 5, Uster Tensorapid 3 and CTT by Lawson Hemphill. At the second part of the study, single-jersey knitted fabrics were produced from OE-rotor spun yarns. Effects of waste cotton proportion on knitted fabric properties such as pilling, abrasion resistance, bursting strength and air permeability were also evaluated. Results showed that, the use of up to 75% per cent of waste cotton blended yarns show no statistically significant differences on yarn and fabric properties.

2017 ◽  
Vol 17 (2) ◽  
pp. 152-163 ◽  
Author(s):  
Anindya Ghosh ◽  
Prithwiraj Mal ◽  
Abhijit Majumdar ◽  
Debamalya Banerjee

Abstract Knitted fabrics have excellent comfort properties because of their typical porous structure. Different comfort properties of knitted fabrics such as air permeability, thermal absorptivity, and thermal conductivity depend on the properties of raw material and knitting parameters. In this paper, an investigation was done to observe the effect of yarn count, loop length, knitting speed, and yarn input tension in the presence of two uncontrollable noise factors on selected comfort properties of single jersey and 1×1 rib knitted fabrics using the Taguchi experimental design. The results show that yarn count and loop length have significant influence on the thermo-physiological comfort properties of knitted fabrics.


2019 ◽  
Vol 2019 ◽  
pp. 100-104
Author(s):  
Halil İbrahim ÇELİK ◽  
Hatice Kübra KAYNAK ◽  
Esin SARIOĞLU ◽  
Gizem KARAKAN GÜNAYDIN

Texturized yarns are often preferred especially in home textiles and sportswear. To improve polyester filament properties, mechanical, thermal, chemical and combinations of texturing processes are applied. With these processes, filament yarns take on a curved and voluminous structure and gain a permanent form. Properties of the texturized yarn can be varied as raw materials properties, machine type and process factors. This study covers the investigation of the effect of cross-sectional shape of fiber (round and trilobal) and texturing process temperature (150, 175 and 200 0C) on air permeability of false twist textured polyester single jersey knitted fabrics. Results showed that the highest air permeability value was obtained from knitted fabric with round fiber cross-sectional shape polyester filament textured at 150 0C. According to the statistical analysis, both the fiber cross-sectional shape and process temperature were found to have a significant effect on air permeability property.


2021 ◽  
Vol 29 (1(145)) ◽  
pp. 53-56
Author(s):  
V. Kumar ◽  
C. Prakash ◽  
G. Manigandan ◽  
V.R. Sampath

Most of the time, a certain degree of stretch prominently and incrementally occurs in intimate wear, leisure wear, sportswear, medical textiles etc., during their action. Variations in the stretch gradient would definitely cause changes in the air permeability of knitted fabrics. The influence of variables such as loop length, the presence of an elastomeric component and fabric structure on the air permeability of cotton single jersey and pique knitted fabrics in a stretched state was critically analysed. In this work, changes in the air permeability of cotton jersey samples with and without elastomer were investigated and reported by keeping the samples in static up to an incremental stretch of 40% at a rate of 10% of the stretch gradient, in a dry relaxed state, wet relaxed state and fully relaxed state.


2021 ◽  
Vol 2021 ◽  
pp. 1-9
Author(s):  
Dessalegn Awgichew ◽  
S. Sakthivel ◽  
Eshetu Solomon ◽  
Addisalem Bayu ◽  
Robel Legese ◽  
...  

The uses of recycled materials have gained massive importance in the textile sector and other application areas as the effects of reducing natural resources are felt worldwide. This study aimed to analyze the effects of recycled fiber usage on the properties of OE-rotor spun yarns and hand-woven fabrics produced from these yarns. For this purpose, OE-rotor yarns are produced at different proportion levels from virgin cotton and recycled fibers derived from knitted garment wastes at 25%, 50%, and 75%, respectively. For a better assessment, properties of OE-rotor yarns that contain recycled fibers and 100% virgin cotton OE-rotor yarns are compared. Physical, structural, and mechanical properties such as unevenness, imperfections, hairiness, breaking force, and elongation are analyzed by Uster Tester 5 SX, Uster Zweigle Hairiness Tester 5, and Uster Tensorapid 3. Plain and twill hand-woven fabrics are produced from OE-rotor spun yarns. Effects of recycled fiber proportion on hand-woven fabric properties such as pilling, abrasion resistance, and air permeability were also evaluated. Results showed that the use of up to 75% of recycled fiber cotton blended yarns shows no statistically significant differences in yarn and fabric properties.


2017 ◽  
Vol 12 (1) ◽  
pp. 155892501701200
Author(s):  
Züleyha Değirmenci ◽  
Ebru Çoruh

This paper reports the effect of loop length and raw material on the air permeability and the bursting strength of plain knitted fabrics. In this study, a series of plain knitted fabrics were produced on a circular knitting machine with cotton, polyester, acrylic and viscose by Ne 30/1 yarns. Each fabric type was produced with four different stitch lengths. All the fabrics were knitted at the same machine setting in order to determine the effect of their structure on the fabric properties. Their geometrical and physical properties were experimentally investigated. The influences of the loop length and the raw material on the number of the courses per cm, number of the wales per cm, loop shape factor, thickness, fabric unit weight, tightness factor, air permeability and bursting strength are analyzed. Statistical analysis indicates that raw material and loop length significantly parameters affect the air permeability and the bursting strength properties of the fabrics.


2016 ◽  
Vol 11 (4) ◽  
pp. 155892501601100 ◽  
Author(s):  
Anindya Ghosh ◽  
Prithwiraj Mal ◽  
Abhijit Majumdar ◽  
Debmalya Banerjee

The present study deals with the optimization of multiple quality parameters of single jersey and 1×1 rib knitted fabrics using the desirability function approach. Comfort properties such as air permeability, thermal conductivity and safety properties such as UV protection are combined to yield an ‘overall desirability’ varying from zero to one. The overall desirability has been maximized versus target values for air permeability, thermal conductivity and UV resistance. Experimental validation confirms that the proposed method can be used to design a knitted fabric with desired comfort and UV resistance characteristics.


2014 ◽  
Vol 9 (4) ◽  
pp. 155892501400900
Author(s):  
Ivana Salopek Cubric ◽  
Vesna Marija Potocic Matkovic ◽  
Zenun Skenderi

In order to investigate the changes of knitted fabric properties due to exposure to outdoor natural weathering, a series of single jersey fabrics made from different raw materials was produced. The fabrics were exposed to summer weather conditions in duration of three months. The exposure of knitted fabrics to outdoor natural weathering in the summer period affected all investigated properties, namely, structural properties, tensile properties and heat resistance. The most significant changes were: the vertical density increased up to 31%, the mass per unit area increased up to 26%, the breaking force decreased in both directions for up to 54% and the heat resistance decreased up to 18%.


2012 ◽  
Vol 184-185 ◽  
pp. 1090-1093 ◽  
Author(s):  
Jia Horng Lin ◽  
Ching Wen Lin ◽  
Chin Mei Lin ◽  
Yi Chang Yang ◽  
Ting Ting Li ◽  
...  

In recent years, as improvement of human living life, people begin to focus on themselves health. It is certain that bamboo charcoal has many properties, including water purification, deodorization, anion release and far-infrared ray radiation. This study aims to prepare PET/BC warp-knitted fabric composed of polyester yarn (PET) as warp yarn and bamboo charcoal polyamine yarn (BC) as weft yarn using Velcro Crochet Machine. Afterwards, air permeability, elastic resilience and far-infrared ray emissivity of resulting knitted fabric were discussed by changing weft yarn type. Result shows that, for knitted fabrics, weft yarn type cannot affect the elastic resilience; yet PET weft yarn makes air permeability decreasing.


2019 ◽  
Vol 2 (3) ◽  
pp. 317-323
Author(s):  
Mehmet Erdem İnce

The fact that weft knitted fabrics has a stretchable, 3D, porous and interlocking structure makes them unique when manufactured from high performance fibers. Knitted fabrics with different architectures exhibit different properties. Different loop forms like tuck and skip stitches with various loop lengths reveal different physical and mechanical properties. Literature review indicated that wisely arrangement of tuck stitches within the pattern repeat alter the weft-knitted fabric structure from natural and synthetic fibers. Therefore, we studied the effect of number and location of tuck stiches on air permeability of weft-knitted fabrics from glass yarn. Single-bed, flat weft knitting machine was used to knit fabrics with different architectures from three-ply glass yarn. The nominal single-end count of used E-glass yarn was 136 tex. It is anticipated that the number and location of tuck stitches within knit pattern effect physical and air permeability properties of weft-knitted fabrics from glass yarn.


2017 ◽  
Vol 25 (0) ◽  
pp. 86-91 ◽  
Author(s):  
Marie Havlová ◽  
Jana Špánková

The main focus of this paper is to look into the relationship between the structure and air permeability of single jersey knitted fabric – especially verifying some basic assumptions. First, if it is possible to neglect the permeability of yarns themselves when we evaluate that of knits, and second, if yarn hairiness plays a significant role when we evaluate the relationship between air permeability and the porosity of knits. Theoretical calculations and experiments which were performed using an analysis of microscopic images of the structure of textile materials are used for the determination of inter-yarn and intra-yarn porosity. The paper aims to show t hat the characteristic dimension of inter-yarn pores is significantly higher than that of intra-yarn pores, and also that the values of inter-yarn porosity measured using image analysis methods with hairiness and after the removal of hairiness are statistically significantly different. The correlation coefficients for the porosity values measured and calculated are very high.


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