Comparative Study on Physical and Comfort Properties of Yarns and Hand-woven Fabrics Produced from Virgin and Recycled Fibers

Products produced from textile industries cannot meet the needs for human kind since the population of the world grows exponentially; due to this the recycling of textile materials has gained massive importance in textile and clothing sector. In this study, it was aimed to analyse recycled fibers effect on the yarn and hand loom fabrics as their proportion increases. For this purpose, OE rotor yarns produced by varying the recycled fibers proportion at 25%, 50, and 75% and compared with 100% virgin cotton yarns. The physical and mechanical properties of the yarns such as unevenness, imperfections, hairiness, breaking force, elongation, were measured by Uster Tester 4 SX, Uster Zweigle Hairiness Tester 5, and Uster Tensorapid 3. Then after hand loom fabrics with plain and twill fabrics are produced from produced yarns of different recycled fiber proportions. The effects of recycled fiber proportion on produced hand-woven fabric properties such as pilling, abrasion resistance and air permeability were also evaluated. Results showed that yarns and fabrics produced from recycled fibers blended with virgin cotton are suitable for applications where the strength of yarns and fabric are less critical, but where unevenness, imperfections and handle properties required thus, hand loom fabrics Produced can suitably used for home furnishing applications like table cover, curtains, wall covers and pillow cases.

Bond Behavior of Recycled Fiber Recycled Concrete with Reinforcement after Freeze-Thaw Cycles

Freeze-thaw (F-T) damage is the major factor destroying the bond behavior of reinforced concrete in the cold areas of China. The bond behavior between recycled fiber recycled concrete (RFRC) and reinforcement after F-T cycles was investigated in this paper. The pull-out tests were undertaken with the replacement rate (0, 50%, and 100%) of recycled aggregates (RA) and volume content (0, 0.12%, and 0.24%) of recycled fibers (RFs) as test variables. The results demonstrate that the F-T cycles will reduce the bond strength between RFRC and reinforcement. Bond strength decreases by 69.41% after 150 cycles. Moreover, RF can improve the bond strength between RFRC and reinforcing steel. Bonding strength increases by 11.35% with the addition of 0.12% RF. A simplified two-phase bond-slip model between RFRC and reinforced steel after F-T cycles was eventually established, and it correlated well with the experimental results. This research presents a theoretical basis for the application of RFRC in building structures in cold areas.

Producing Direct Food Packaging Using Deinked Office Paper Grades—Deinkability and Food Contact Suitability Evaluation

Paper recycling is the most eco-efficient waste management option, since the use of recycled fibers reduces the need for virgin wood fiber and lowers energy consumption, and hence has a positive effect on the environment. The use of recycled paper is by far the highest in the packaging industry. In food packaging production, recycled paper is often favored over paper and board made from virgin fibers. However, due to the possible hazardous chemicals that can be found in recycled paper, there is a dilemma of how to overcome food safety issues while making food packaging more circular. The objective of the study was to determine if deinked office paper grades could be used as an alternative fiber source in the production of food packaging white top linerboards. For that purpose, three different types of digitally printed papers were submitted to a chemical deinking flotation in laboratory conditions, and the handsheets formed after each recycling trial were tested on the suitability for direct food contact. Evaluation of deinkability for each group of recycled prints was performed, as well. Deinkability was evaluated by calculating the flotation yield, pulp’s brightness and whiteness increase, ink elimination factor, determination of residual ink area, as well as ash content elimination. Food safety evaluation was performed by determining the content of heavy metals (Cd, Pb, Hg, and Cr VI), primary aromatic amines, diisopropylnaphthalenes (DIPN), phthalates, and polychlorinated biphenyls (PCB) from aqueous or organic solvent extracts of recycled paper pulp. The fastness of the fluorescent whitening agents was determined, as well. Of all evaluated deinking flotation efficiency parameters, only flotation yield and ash reduction by flotation were positively assessed. High content of residual ink particles detected after the flotation stage indicates that the flotation was not a successful method for the elimination of disintegrated ink particles, which was also confirmed by deficient results of ink elimination measurements and whiteness increase. Flotation proved to be the least efficient in the recycling of inkjet prints, where the lowest ink elimination, whiteness, and brightness values were achieved. As far as food safety assessment of deinked pulp is concerned, all tested deinked handsheets were found suitable to be used in direct contact with foods.

Application of spruce wood flour as a cellulosic-based wood additive for recycled paper applications— A pilot paper machine study

This study gives a first insight into the use of wood flour as a plant-based and cellulosic-based alter-native additive for newsprint and paperboard production using 100% recycled fibers as a raw material. The study compares four varieties of a spruce wood flour product serving as cellulosic-based additives at addition rates of 2%, 4%, and 6% during operation of a 12-in. laboratory pilot paper machine. Strength properties of the produced newsprint and linerboard products were analyzed. Results suggested that spruce wood flour as a cellulosic-based additive represents a promising approach for improving physical properties of paper and linerboard products made from 100% recycled fiber content. This study shows that wood flour pretreated with a plant-based polysaccharide and untreated spruce wood flour product with a particle size range of 20 μm to 40 μm and 40 μm to 70 μm can increase the bulk and tensile properties in newsprint and linerboard applications.

Comparison of the Mechanical Behavior of Concrete Containing Recycled CFRP Fibers and Polypropylene Fibers

The incorporation of natural or recycled fibers in concrete represents a field for improvement in this structural material and a step towards sustainability. The objective of this research is to determine whether the addition of recycled carbon fibers (CFRP), which have been hardened using epoxy resin, improves the behavior of concrete and whether its performance is comparable to that achieved by adding polypropylene fibers, which would result in a viable recycling alternative for this type of fiber. In order to explore this objective, 120 specimens were produced, on which compression, flexural, and impact tests were performed, and into which recycled CFRP fibers or polypropylene fibers were incorporated. By comparing the results obtained, it may be concluded that the addition of fibers substantially improves the ductility of the concrete and reduces the spalling effect when compared to concretes without added fibers. The concretes containing recycled CFRP fibers in quantities of 3 kg/m3 and 6 kg/m3 obtain better flexural and impact behaviors than concretes featuring the same amounts of polypropylene fibers, making this recycling alternative viable for CFRP fibers as well as reducing the amount of energy and raw materials that would be used to manufacture the fibers.

New circular building composite material to upcycle building wastes

A new class of sustainable building composite materials is developed, made out of recycled fibers waste, of sand from crushing inert waste and of lime. The fibers come from abundant and available bio-based or mineral fibers such as cellulose, glass wool, or rock wool. The crushing sand comes from inert building waste and is used instead of river sand which is a resource under shortage. Lime is, like the other two constituents, available locally. The targeted performance is minimizing the environmental footprint compared to the current building materials available on the market in terms of CO2 emissions and grey energy consumption over the entire life cycle. Additional specific objectives are a lifetime up to 60 years, the incorporation of at least 75% recycled or end-of-cycle materials and a high potential of further reuse or recycling. These performances must be optimized under all the structural, thermal and durability constraints of specific building applications. A test campaign has proved the energy-efficient nature of the processing and excellent potential in terms of insulation, fire resistance and mechanical strength, for materials containing a rate of paper fibers larger than 50%.

On the use of paper to facilitate recyclability of suspension packaging

Background of this research is suspension packaging: fragile goods are attached to a panel of cardboard by wrapping it in stretch film. The panel is then appropriately folded, and the whole thing is placed in a cardboard box of corresponding dimensions. The primary objective of this study is to identify paper types that might be used in future as a more sustainable alternative for stretch wrap film. The experimental methods that are utilized are basically variants of mechanical pulling tests on paper samples. Sample preparation and sample size are adopted from international standards, but displacement control is adopted to detect relevant stretchability properties. Some kraft papers show a high ultimate tensile stress and a moderate stretchability, mainly permanent stretch as expected. Although the ultimate tensile stress of paper from recycled fibers is lower, some of these paper grades show a considerable higher stretchability including a higher elastic stretch. It is concluded that both kraft paper and paper grades from recycled fibers may be applicable as a wrapping material for suspension packaging. Further experimental research is needed to identify appropriate wrapping parameters for each paper type.

Mechanical and Hygroscopic Properties of Molded Pulp Products Using Different Wood-Based Cellulose Fibers

With an increasing interest for molded pulp product (MPP) in the industry, it is important to fully understand how the manufacturing process is different from papermaking. One specific way to differentiate the processes is to compare their resulting products. As the paper industry uses several wood fibers with various pulping processes, it is interesting to compare some of these fibers, to further progress our understanding of the MPP process. In this study, six different wood fibers were used (as received) and analyzed to obtain the sample with the lowest moisture uptake and highest tensile properties. Scanning electron microscopy (SEM), Fourier transform infrared spectroscopy (FTIR), and fiber analysis module (MorFi) observations were performed, as well as moisture uptake measurements after sorption and tensile tests. We observed significant differences between the fibers tested. Kraft fibers (bleached softwood kraft pulp (BSKP), bleached hardwood kraft pulp (BHKP), and unbleached softwood kraft pulp (USKP)) showed smoother surfaces and less non-cellulosic molecules, such as hemicellulose, lignin, and pectin, in the SEM images. Bleached chemi-thermomechanial pulp (BCTMP) and recycled pulps (R-NPM and R-CBB) both showed non-cellulosic molecules and rougher surfaces. These results were confirmed with the FTIR analysis. With kraft fibers, MPP mechanical properties were lower than non-kraft fibers. Resulting moisture uptake is in between the recycled fibers (lowest moisture uptake) and BCTMP (highest moisture uptake). The removal of non-cellulosic molecules reduces the mechanical properties of the resulting MPP. The incorporation of non-wood molecules, as found in recycled fibers, also reduces the mechanical properties, as well as moisture uptake, when compared with BCTMP.

A Critical Review on Recycling Composite Waste Using Pyrolysis for Sustainable Development

The rising usage of carbon and glass fibers has raised awareness of scrap management options. Every year, tons of composite scrap containing precious carbon and glass fibers accumulate from numerous sectors. It is necessary to recycle them efficiently, without harming the environment. Pyrolysis seems to be a realistic and promising approach, not only for efficient recovery, but also for high-quality fiber production. In this paper, the essential characteristics of the pyrolysis process, their influence on fiber characteristics, and the use of recovered fibers in the creation of a new composite are highlighted. Pyrolysis, like any other recycling process, has several drawbacks, the most problematic of which is the probability of char development on the resultant fiber surface. Due to the char, the mechanical characteristics of the recovered fibers may decrease substantially. Chemically treating and post-heating the fibers both help to reduce char formation, but only to a limited degree. Thus, it was important to identify the material cost reductions that may be achieved using recovered carbon fibers as structural reinforcement, as well as the manufacture of high-value products using recycled carbon fibers on a large scale. Recycled fibers are cheaper than virgin fibers, but they inherently vary from them as well. This has hampered the entry of recycled fiber into the virgin fiber industry. Based on cost and performance, the task of the current study was to modify the material in such a way that virgin fiber was replaced with recycled fiber. In order to successfully modify the recycling process, a regulated optimum temperature and residence duration in post-pyrolysis were advantageous.