scholarly journals Methods of Measuring Over-Piston Clearances of Automotive Diesel Engines in Operating Conditions

2020 ◽  
Author(s):  
Б.С. Антропов ◽  
В.В. Капралов ◽  
В.В. Гуменный ◽  
В.А. Генералов
Keyword(s):  
Fuel Consumption ◽  
Diesel Engines ◽  
Operating Conditions ◽  
Central Hole ◽  
Lack Of Information ◽  
Structural Measures ◽  
Optimal Values ◽  
Gas Tight ◽  
Hole Axis

На современных автомобильных дизельных двигателях предусмотрены конструктивные мероприятия, позволяющие выдерживать оптимальные надпоршневые зазоры в цилиндрах при их сборке на заводе-изготовителе. На двигателях отечественного производства зазоры достигаются разбивкой поршней на группы, в зависимости от размера между осью отверстия и днищем поршня, а также применением стальных прокладок газового стыка различной толщины. В процессе эксплуатации, при ремонте двигателей ЯМЗ и КамАЗ, в большинстве случаев указанные зазоры не выдерживаются в оптимальных пределах из-за отсутствия информации о методах их замеров. Это обстоятельство в конечном итоге приводит к тому, что двигатели после ремонта имеют повышенные расход топлива и дымность отработавших газов. Рассмотрены простые и нетрудоёмкие методы определения надпоршневых зазоров и способы их регулирования для достижения оптимальных значений, рекомендуемых заводами-изготовителями. Structural measures that can withstand optimal piston clearance in the cylinders when they are assembled at the manufacturing factory are provided on modern automotive diesel engines. On engines of domestic manufacture clearances are achieved by breaking down the pistons into groups depending on the size between the central hole axis and the piston top and also using steel gaskets of the gas-tight joint of various thicknesses. During operation and the repairing of Yaroslavl Engine Plant and KamAZ engines in most cases these clearances are not maintained within optimal limits due to the lack of information about the methods of their measurements. This circumstance in the last analysis leads to the fact that the engines after repair have increased fuel consumption and smoking at the exhaust. Simple and labor saving methods for determining the over-piston clearances and methods for their regulation to achieve optimal values recommended by manufacturing factories are considered.

Marine Gas Turbine Performance Model for More Electric Ships

2011 ◽  
Author(s):  
George M. Koutsothanasis ◽  
Anestis I. Kalfas ◽  
Georgios Doulgeris
Keyword(s):  
Gas Turbine ◽  
Fuel Consumption ◽  
Diesel Engines ◽  
Gas Turbines ◽  
Electric Propulsion ◽  
Operating Conditions ◽  
Prime Mover ◽  
Creep Life ◽  
Hull Fouling ◽  
Turbine Performance

This paper presents the benefits of the more electric vessels powered by hybrid engines and investigates the suitability of a particular prime-mover for a specific ship type using a simulation environment which can approach the actual operating conditions. The performance of a mega yacht (70m), powered by two 4.5MW recuperated gas turbines is examined in different voyage scenarios. The analysis is accomplished for a variety of weather and hull fouling conditions using a marine gas turbine performance software which is constituted by six modules based on analytical methods. In the present study, the marine simulation model is used to predict the fuel consumption and emission levels for various conditions of sea state, ambient and sea temperatures and hull fouling profiles. In addition, using the aforementioned parameters, the variation of engine and propeller efficiency can be estimated. Finally, the software is coupled to a creep life prediction tool, able to calculate the consumption of creep life of the high pressure turbine blading for the predefined missions. The results of the performance analysis show that a mega yacht powered by gas turbines can have comparable fuel consumption with the same vessel powered by high speed Diesel engines in the range of 10MW. In such Integrated Full Electric Propulsion (IFEP) environment the gas turbine provides a comprehensive candidate as a prime mover, mainly due to its compactness being highly valued in such application and its eco-friendly operation. The simulation of different voyage cases shows that cleaning the hull of the vessel, the fuel consumption reduces up to 16%. The benefit of the clean hull becomes even greater when adverse weather condition is considered. Additionally, the specific mega yacht when powered by two 4.2MW Diesel engines has a cruising speed of 15 knots with an average fuel consumption of 10.5 [tonne/day]. The same ship powered by two 4.5MW gas turbines has a cruising speed of 22 knots which means that a journey can be completed 31.8% faster, which reduces impressively the total steaming time. However the gas turbine powered yacht consumes 9 [tonne/day] more fuel. Considering the above, Gas Turbine looks to be the only solution which fulfills the next generation sophisticated high powered ship engine requirements.

scholarly journals Evaluation Methods of Motor-and-Tractor Diesel Engines Operating Conditions

2020 ◽  
pp. 86-89
Author(s):  
Б.С. Антропов ◽  
В.В. Капралов ◽  
В.В. Гумённый ◽  
В.А. Генералов
Keyword(s):  
Fuel Consumption ◽  
Diesel Engines ◽  
Operating Conditions ◽  
Qualitative Assessment ◽  
Operation Conditions ◽  
Passenger Transportation ◽  
Total Fuel Consumption ◽  
The Individual ◽  
Engine Operating Condition ◽  
Tractor Diesel

При выборе метода оценки условий эксплуатации автотракторных дизельных двигателей необходимо учитывать, среди прочих факторов, наиболее часто используемые фазы движения конкретного автомобиля, от которых зависит режим работы двигателя. В статье предложены критерии качественной оценки условий эксплуатации для различных транспортных средств. Для оценки «тяжести» условий эксплуатации тракторов при выполнении различных сельскохозяйственных работ (пахота, боронование, посев и др.) целесообразно учитывать средний эксплуатационный расход топлива. В этом случае указанный параметр определяется отношением общего расхода топлива в литрах к общему времени выполнения трактором конкретной работы в часах. Для автобусов, работающих на маршрутах «Ярославль – центры муниципальных образований», как и для аналогичных перевозок в других регионах нашей страны, рассматриваемый параметр малоинформативен. Здесь для оценки их условий эксплуатации имеет смысл использовать коэффициент КS – количество остановок, приходящееся на один километр маршрута. Для автопредприятий, осуществляющих перевозки пассажиров по указанным маршрутам, рекомендуется проводить плановую ротацию автобусов по маршрутам согласно составленному графику, что позволит усреднить показатели надёжности узлов и агрегатов автобусов (неисправности и отказы) до их капитального ремонта. When choosing a method for assessing the operating conditions of diesel motor engines, it is necessary to take into account, among other factors, the most commonly used phases of movement of a particular vehicle on which engine operating condition depends. The article proposes criteria for the qualitative assessment of operating conditions for various vehicles. It is advisable to take into account the average operational fuel consumption in order to assess the "heaviness" of tractor operation conditions when doing various agricultural works (plowing, harrowing, sowing, etc.). In this case, specified parameter is determined by the ratio of the total fuel consumption in liters to the total tractor time of the particular operation in hours. For buses operating on the routes "Yaroslavl – centers of municipalities", as for similar transportation in other regions of our country, the parameter under consideration is not informative. Here, to evaluate their operating conditions, it makes sense to use the KS coefficient – the number of stops per kilometer of the route. For automobile companies carrying out passenger transportation along the indicated routes, it is recommended to carry out a planned rotation of buses along the routes according to the made up schedule, which will allow averaging the individual reliability of bus assemblies (faults and failures) before their general overhaul.

Optimization for speed regulation strategy of compound coupled hydro-mechanical transmission

2020 ◽  
pp. 095440702098056
Author(s):  
Jin Yu ◽  
Pengfei Shen ◽  
Zhao Wang ◽  
Yurun Song ◽  
Xiaohan Dong
Keyword(s):  
Fuel Consumption ◽  
Dynamic Programming Algorithm ◽  
Operating Conditions ◽  
Programming Algorithm ◽  
Speed Ratio ◽  
Mechanical Transmission ◽  
Speed Regulation ◽  
Ratio Change ◽  
Low Efficiency ◽  
Wheel Loaders

Heavy duty vehicles, especially special vehicles, including wheel loaders and sprinklers, generally work with drastic changes in load. With the usage of a conventional hydraulic mechanical transmission, they face with these problems such as low efficiency, high fuel consumption and so forth. Some scholars focus on the research to solve these issues. However, few of them take into optimal strategies the fluctuation of speed ratio change, which can also cause a lot of problems. In this study, a novel speed regulation is proposed which cannot only solve problems above but also overcome impact caused by speed ratio change. Initially, based on the former research of the Compound Coupled Hydro-mechanical Transmission (CCHMT), the basic characteristics of CCHMT are analyzed. Besides, to solve these problems, dynamic programming algorithm is utilized to formulate basic speed regulation strategy under specific operating condition. In order to reduce the problem caused by speed ratio change, a new optimization is applied. The results indicate that the proposed DP optimal speed regulation strategy has better performance on reducing fuel consumption by up to 1.16% and 6.66% in driving cycle JN1015 and in ECE R15 working condition individually, as well as smoothing the fluctuation of speed ratio by up to 12.65% and 19.01% in those two driving cycles respectively. The processes determining the speed regulation strategy can provide a new method to formulate the control strategies of CCHMT under different operating conditions particularlly under real-world conditions.

Two-Stroke Marine Diesel Engine Variable Injection Timing System Performance Evaluation and Optimum Setting for Minimum Fuel Consumption at Acceptable NOx Levels

2014 ◽  
Author(s):  
Dimitrios T. Hountalas ◽  
Spiridon Raptotasios ◽  
Antonis Antonopoulos ◽  
Stavros Daniolos ◽  
Iosif Dolaptzis ◽  
...  
Keyword(s):  
Diesel Engine ◽  
Fuel Consumption ◽  
Engine Performance ◽  
Operating Conditions ◽  
Specific Fuel Consumption ◽  
Injection Timing ◽  
Nox Emissions ◽  
Pressure Measurements ◽  
Cylinder Pressure ◽  
Start Of Injection

Currently the most promising solution for marine propulsion is the two-stroke low-speed diesel engine. Start of Injection (SOI) is of significant importance for these engines due to its effect on firing pressure and specific fuel consumption. Therefore these engines are usually equipped with Variable Injection Timing (VIT) systems for variation of SOI with load. Proper operation of these systems is essential for both safe engine operation and performance since they are also used to control peak firing pressure. However, it is rather difficult to evaluate the operation of VIT system and determine the required rack settings for a specific SOI angle without using experimental techniques, which are extremely expensive and time consuming. For this reason in the present work it is examined the use of on-board monitoring and diagnosis techniques to overcome this difficulty. The application is conducted on a commercial vessel equipped with a two-stroke engine from which cylinder pressure measurements were acquired. From the processing of measurements acquired at various operating conditions it is determined the relation between VIT rack position and start of injection angle. This is used to evaluate the VIT system condition and determine the required settings to achieve the desired SOI angle. After VIT system tuning, new measurements were acquired from the processing of which results were derived for various operating parameters, i.e. brake power, specific fuel consumption, heat release rate, start of combustion etc. From the comparative evaluation of results before and after VIT adjustment it is revealed an improvement of specific fuel consumption while firing pressure remains within limits. It is thus revealed that the proposed method has the potential to overcome the disadvantages of purely experimental trial and error methods and that its use can result to fuel saving with minimum effort and time. To evaluate the corresponding effect on NOx emissions, as required by Marpol Annex-VI regulation a theoretical investigation is conducted using a multi-zone combustion model. Shop-test and NOx-file data are used to evaluate its ability to predict engine performance and NOx emissions before conducting the investigation. Moreover, the results derived from the on-board cylinder pressure measurements, after VIT system tuning, are used to evaluate the model’s ability to predict the effect of SOI variation on engine performance. Then the simulation model is applied to estimate the impact of SOI advance on NOx emissions. As revealed NOx emissions remain within limits despite the SOI variation (increase).

Characteristics of Water-in-Diesel Emulsions in a Single Cylinder Compression Ignition Engine

2014 ◽  
Author(s):  
Teja Gonguntla ◽  
Robert Raine ◽  
Leigh Ramsey ◽  
Thomas Houlihan
Keyword(s):  
Fuel Consumption ◽  
Direct Injection ◽  
Engine Performance ◽  
Operating Conditions ◽  
Specific Fuel Consumption ◽  
Brake Specific Fuel Consumption ◽  
Compression Ignition Engine ◽  
Oil Emulsion ◽  
Single Cylinder ◽  
Performance And Emission

The objective of this project was to develop both engine performance and emission profiles for two test fuels — a 6% water-in-diesel oil emulsion (DOE-6) fuel and a neat diesel (D100) fuel. The testing was performed on a single cylinder, direct-injection, water-cooled diesel engine coupled to an eddy current dynamometer. Output parameters of the engine were used to calculate Brake Specific Fuel Consumption (BSFC) and Engine Efficiency (η) for each test fuel. DOE-6 fuels generated a 24% reduction in NOX and a 42% reduction in Carbon Monoxide emissions over the tested operating conditions. DOE-6 fuels presented higher ignition delays — between 1°-4°, yielded 1%–12% lower peak cylinder pressures and produced up to 5.5% lower exhaust temperatures. Brake Specific Fuel consumption increased by 6.6% for the DOE-6 fuels as compared to the D100 fuels. This project is the first research done by a New Zealand academic institution on water-in-diesel emulsion fuels.

An Improvement of Part Load Performance of Diesel Engines Operating at Constant Speed Conditions

1994 ◽  
Vol 208 (1) ◽  
pp. 21-25 ◽  
Author(s):  
A A Abdel-Rahman ◽  
M K Ibrahim ◽  
A A Said
Keyword(s):  
Fuel Consumption ◽  
Diesel Engines ◽  
Petroleum Refining ◽  
Specific Fuel Consumption ◽  
Constant Speed ◽  
Maximum Pressure ◽  
Brake Specific Fuel Consumption ◽  
Part Load ◽  
Generating Sets ◽  
In Series

This paper discusses the possibility of improving the part load performance of diesel electric turbocharged engines operating at constant speed conditions. A sequential turbocharged system is proposed, where the compressors are connected In series. The study focused on two turbocharged diesel–electric generating sets existing at Ameria Petroleum Refining Company in Alexandria, Egypt. The results of the prediction showed that, at part load, both the maximum pressure and temperature were increased, and the brake specific fuel consumption was reduced considerably (by about 10 per cent).

Performance Improvements in Cooker-Top Gas Burners for Small Aspect Ratio Changes

2017 ◽  
Vol 9 (4) ◽  
Author(s):  
Robson L. Silva ◽  
Bruno V. Sant′Ana ◽  
José R. Patelli ◽  
Marcelo M. Vieira
Keyword(s):  
Energy Conversion ◽  
Fuel Consumption ◽  
Conversion Efficiency ◽  
Minimum Energy ◽  
Energy Conversion Efficiency ◽  
Energy Performance ◽  
Operating Conditions ◽  
Lower Fuel Consumption ◽  
Performance Improvements ◽  
Aspect Ratios

This paper aims to identify performance improvements in cooker-top gas burners for changes in its original geometry, with aspect ratios (ARs) ranging from 0.25 to 0.56 and from 0.28 to 0.64. It operates on liquefied petroleum gas (LPG) and five thermal power (TP) levels. Considering the large number of cooker-top burners currently being used, even slight improvements in thermal performance resulting from a better design and recommended operating condition will lead to a significant reduction of energy consumption and costs. Appropriate instrumentation was used to carry out the measurements and methodology applied was based on regulations from INMETRO (CONPET program for energy conversion efficiency in cook top and kilns), ABNT (Brazilian Technical Standards Normative) and ANP—National Agency of Petroleum, Natural Gas (NG) and Biofuels. The results allow subsidizing recommendations to minimum energy performance standards (MEPS) for residential use, providing also higher energy conversion efficiency and/or lower fuel consumption. Main conclusions are: (i) Smaller aspect ratios result in the same heating capacity and higher efficiency; (ii) higher aspect ratios (original burners) are fuel consuming and inefficient; (iii) operating conditions set on intermediate are lower fuel consumption without significant differences in temperature increases; (iv) Reynolds number lower than 500 provides higher efficiencies.

Potential of the Variable Valve Actuation (VVA) Strategy on a Heavy Duty CNG Engine

2014 ◽  
Author(s):  
Mirko Baratta ◽  
Roberto Finesso ◽  
Daniela Misul ◽  
Ezio Spessa ◽  
Yifei Tong ◽  
...  
Keyword(s):  
Fuel Consumption ◽  
Operating Conditions ◽  
Intake Valve ◽  
Heavy Duty ◽  
Engine Emissions ◽  
Variable Valve Actuation ◽  
Cng Engine ◽  
Variable Valve ◽  
Working Point ◽  
Valve Actuation

The environmental concerns officially aroused in 1970s made the control of the engine emissions a major issue for the automotive industry. The corresponding reduction in fuel consumption has become a challenge so as to meet the current and future emission legislations. Given the increasing interest retained by the optimal use of a Variable Valve Actuation (VVA) technology, the present paper investigates into the potentials of combining the VVA solution to CNG fuelling. Experiments and simulations were carried out on a heavy duty 6-cylinders CNG engine equipped with a turbocharger displaying a twin-entry waste-gate-controlled turbine. The analysis aimed at exploring the potentials of the Early Intake Valve Closure (EIVC) mode and to identify advanced solutions for the combustion management as well as for the turbo-matching. The engine model was developed within the GT-Power environment and was finely tuned to reproduce the experimental readings under steady state operations. The 0D-1D model was hence run to reproduce the engine operating conditions at different speeds and loads and to highlight the effect of the VVA on the engine performance as well as on the fuel consumption and engine emissions. Pumping losses proved to reduce to a great extent, thus decreasing the brake specific fuel consumption (BSFC) with respect to the throttled engine. The exhaust temperature at the turbine inlet was kept to an almost constant value and minor variations were allowed. This was meant to avoid an excessive worsening in the TWC working conditions, as well as deterioration in the turbocharger performance during load transients. The numerical results also proved that full load torque increases can be achieved by reducing the spark advance so that a higher enthalpy is delivered to the turbocharger. Similar torque levels were also obtained by means of Early Intake Valve Closing strategy. For the latter case, negligible penalties in the fuel consumption were detected. Moreover, for a given combustion phasing, the IVC angle directly controls the mass-flow rate and thus the torque. On the other hand, a slight dependence on the combustion phasing can be detected at part load. Finally, the simulations assessed for almost constant fuel consumption for a wide range of IVC and SA values. Specific attention was also paid to the turbocharger group functioning and to its correct matching to the engine working point. The simulations showed that the working point on the compressor map can be optimized by properly setting the spark advance (SA) as referred to the adopted intake-valve closing angle. It is anyhow worth observing that the engine high loads set a constraint deriving from the need to meet the limits on the peak firing pressure (PFP), thus limiting the possibility to optimize the working point once the turbo-matching is defined.

INCREASING THE RESOURCE OF DIESEL CYLINDER HEADS BY IMPROVING THE TECHNOLOGY OF THEIR RESTORATION

2020 ◽  
Vol 15 (7) ◽  
pp. 950-957
Author(s):  
G.D. Mezhetskiy ◽  
◽  
V.A. Strelnikov ◽  
Keyword(s):  
Diesel Engines ◽  
Thermal Loading ◽  
Theoretical Calculations ◽  
Operating Conditions ◽  
Advanced Technology ◽  
Temperature Fields ◽  
Cylinder Block ◽  
Diesel Cylinder ◽  
Thermal Intensity

The article presents the results of studies of the thermal fatigue strength of diesel cylinder heads and their resource under operating conditions, by using the most advanced technology for their restoration. Based on the results of theoretical calculations of durability and operational studies, a restoration technology has been proposed, which makes it possible to increase the resource of cylinder heads by 2 ÷ 2.5 times. For this purpose, the non-uniformity of the temperature field on the firing bottom of the cylinder heads of YaMZ-238NB diesel engines was theoretically determined and experimentally confirmed. On the basis of theoretical calculations, the most heatstressed sections of the plane of the cylinder heads of diesel engines bonded to the cylinder block were determined, and the appearance of cracks in them. When developing a method for calculating the temperature fields of the fire bottom, the universal finite element method (FEM) was used. This method makes it possible to take into account the geometry and conditions of thermal loading of the cylinder heads quite accurately. For the determination of temperature fields, a well-founded assignment of the boundary conditions is crucial. With this in mind, a number of surfaces were determined that characterize the durability of the entire part during operation. As a result of calculations carried out on a computer, temperature fields have been obtained that make it possible to analyze the distribution of temperatures and temperature gradients at any point of the fire bottom. The highest temperatures (620...635K) are localized in the central part of the fire bottom, which is two times higher in thermal intensity than the peripheral one and confirms the appearance of cracks in these places during the operation of diesel cylinder heads.

Increasing the durability of the coupling "crankshaft neck – bearing liner" by applying nanocomposite additives to the engine oils of marine medium-speed diesel engines

2021 ◽  
pp. 93-100
Author(s):  
Л.Б. Леонтьев ◽  
Н.П. Шапкин ◽  
А.Л. Леонтьев ◽  
В.Н. Макаров ◽  
А.В. Арон
Keyword(s):  
Wear Resistance ◽  
Diesel Engines ◽  
Operating Conditions ◽  
Inorganic Materials ◽  
Engine Oil ◽  
High Wear Resistance ◽  
Medium Speed ◽  
Marine Diesel ◽  
Optimal Material ◽  
Technical Operation

Повышение долговечности трибосопряжений судовых дизелей, определяющих их ресурс, представляет собой актуальнейшую проблему, обусловленную как безопасностью мореплавания, так и экономическими факторами. Основной причиной отказов коленчатых валов двигателей, определяющих необходимость капитального ремонта, является износ шеек. Решение проблемы повышения износостойкости и, соответственно, долговечности связано с применением трибоактивных присадок в смазку. Несмотря на глубокие и обстоятельные исследования в области применения органо-неорганических материалов для использования в качестве присадок в моторное масло для повышения долговечности трибоузлов осуществить выбор оптимального материала для конкретных условий практически невозможно, так как исследования выполнены для различных условий эксплуатации и по различным методикам. Цель работы – разработка триботехнической присадки к моторным маслам, обеспечивающей повышение надежности и эффективности технической эксплуатации судовыхсреднеоборотных дизелей путем формирования тонкопленочного металлокерамического покрытия на поверхностях трения стальных деталей трибоузлов, позволяющего получить оптимальный комплекс параметров материала износостойкого покрытия. В работе представлены исследования эксплуатационных свойств присадок в моторное масло 17 органо-неорганических триботехнических материалов 4 групп — природные и искусственные полимеры, из которых были изготовлены свыше 20 композиций и композитов. Установлено, что наиболее перспективным является использование нанокомпозитов на основе вермикулита, модифицированного кислотой, в качестве присадок в моторное масло, так как они обладают минимальными коэффициентом трения при граничной смазке (0,007–0,014) а также высокой износостойкостью стали 40Х и обеспечивают минимальную величину скорости изнашивания вкладыша подшипника, благодаря чему повышается ресурс трибосопряжения более, чем в 3 раза, и соответственно снижаются эксплуатационные расходы. Increasing the durability of the tribo-couplings of marine diesel engines, which determine their resource, is an urgent problem due to both the safety of navigation and economic factors. The main reason for engine crankshafts failures, which determine the need for major repairs, is the wear of the necks. The solution to the problem of increasing wear resistance and, accordingly, durability is associated with the use of triboactive additives in the lubricant. Despite in-depth and thorough research in the field of application of organo-inorganic materials for use as additives in engine oil to increase the durability of tribo-nodes, it is almost impossible to choose the optimal material for specific conditions, since the studies were carried out for various operating conditions and according to various methods. The purpose of the work is to develop a tribotechnical additive to motor oils that provides an increase in the reliability and efficiency of technical operation of medium-speed marine diesel engines by forming a thin-film metal-ceramic coating on the friction surfaces of steel parts of tribo-nodes, which allows to obtain an optimal set of parameters of the wear-resistant coating material. The paper presents studies of the operational properties of additives in engine oil of 17 organo-inorganic tribotechnical materials of 4 groups — natural and artificial polymers, from which more than 20 compositions and composites were made. It has been established that the most promising is the use of nanocomposites based on vermiculite modified with acid as additives in engine oil, since they have a minimum coefficient of friction with boundary lubrication (0.007-0.014) as well as high wear resistance of 40X steel and provide a minimum wear rate of the bearing liner, thereby increasing the tribo-tension life by more than 3 times, and, accordingly, operating costs are reduced.

Sign in / Sign up

Export Citation Format

Share Document