scholarly journals Optimization of the Tungsten Inert Gas Process Parameters using Response Surface Methodology

2021 ◽  
Vol 2 ◽  
pp. 26-33
Author(s):  
P. Pondi ◽  
J. Achebo ◽  
A. Ozigagun
Keyword(s):  
Response Surface Methodology ◽  
Response Surface ◽  
Process Parameters ◽  
Heat Input ◽  
Manufacturing Industry ◽  
Optimal Solution ◽  
Statistical Design ◽  
Optimization Techniques ◽  
Inert Gas ◽  
Diffusible Hydrogen

Optimization is a very important techniques applied in the manufacturing industry that utilizes mathematical and artificial intelligence methods. The complexity associated with most optimization techniques have resulted to search for new ones. This search has led to the emergence of response surface methodology (RSM). The paper aims to optimize tungsten inert gas process parameters required to eliminate post-weld crack formation and stabilize heat input in mild steel weldment using RSM. The main input variables considered are voltage, current and speed whereas the response parameter is Brinell hardness number (BHN). The statistical design of experiment was done using the central composite design technique. The experiment was implemented 20 times with 5 specimens per experiment. The responses were measured, recorded and optimized using RSM. From the results, it was observed that a voltage of 21.95 V, current of 190.0 A, and welding speed of 5.00 mm/s produced a weld material with the following optimal properties; BHN (200.959 HAZ), heat input (1.69076 kJ/mm), cooling rate (72.07 /s), preheat temperature (150.68 ) and amount of diffusible hydrogen (12.36 mL/100g). The optimal solution was selected by design expert with a desirability value of 95.40 %.

Optimization of Manufacturing Process of Traditional Algerian Jben Cheese Using Response Surface Methodology (RSM)

2018 ◽  
Vol 8 (1) ◽  
pp. 31-42
Author(s):  
M. Amimour ◽  
T. Idoui ◽  
A. Cheriguene
Keyword(s):  
Response Surface Methodology ◽  
Response Surface ◽  
Manufacturing Process ◽  
Milk Powder ◽  
Statistical Design ◽  
Polynomial Equation ◽  
Enzymatic Extract ◽  
Traditional Cheese ◽  
Order Polynomial ◽  
Predicted Values

The Aim of this study was to develop an optimized method for manufacturing process of traditional Algerian Jben cheese, using response surface methodology (RSM). In order to develop the objective method of making this traditional cheese, several factors have been studied and a Plackett-Burman statistical design was applied. The effects of the four screened factors (enrichment with milk powder, 10 - 20 g/l; pH of milk, 5.75 - 6.75, enzymatic extract dose, 0.5 - 1.5 ml and coagulation temperature 40 - 60 °C) on the response were investigated, using a Box-Behnken statistical design. Multiple regression analysis was used so that experimental data fits to a second-order polynomial equation. This multiple analysis showed that the model explains about 90.73% of the variation. Based on statistical results, it can be noticed that enrichment with milk powder and pH of milk (Ë‚0.0001***) were highly significant factor influincing cheese yield. The optimal production parame-ters that maximized cheese product (20 g/l enrichment with milk powder, 5.75 pH of milk, 1.29 ml enzymatic extract dose and 60°C coagulation temperature) and the maximal predicted cheese yield (52.68 % ) were found out through response surface methodology. Under these conditions, a verification experiment was carried out and cheese yield was found to be 49.46 %. The overall percentage of agreement for the experimental results (more than 93 % validity) with the predicted values indicates the validation of the statistical model and the success of the optimization process.

A fast and accurate solution to optimal design of eddy-current PMCs with standard disc type

2021 ◽  
pp. 1-19
Author(s):  
Zheng rong Xia ◽  
Yong chen Pei ◽  
Dong xu Wang ◽  
Shun Wang
Keyword(s):  
Response Surface Methodology ◽  
Response Surface ◽  
Optimal Solution ◽  
Industrial Applications ◽  
Accurate Solution ◽  
Parameter Determination ◽  
Experimental Investigations ◽  
Fe Model ◽  
Contribution Rate ◽  
Standard Disc

Although permanent magnet couplings (PMCs) have been under research for many years and have found successful industrial applications, this is still a technology under development. Accurate parameter determination is of significance for performance analysis and critical decisions on PMC design. However, the determination can often lead to an unacceptable increase in computation, especially when finite elements (FE) are used. The study aims to develop an FE model that is used for the structural design of a standard-disc type PMC for optimal torque. For the quick and accurate design, an integration optimal solution of the response surface methodology (RSM) and the Taguchi’s method was proposed. To verify the simulation, a series of experimental investigations were conducted on a self-developed testing platform. Furthermore, for a minimum set of FE analyses (FEA), a quantitative indicator called contribution rate, which can reflect effect level of structure parameters on the torque, was given based on the Taguchi method. Apart from this, the orthogonal matrix was used for the reduction of the FE calculation. Based on the contribution rate, the response surface methodology was adopted for the optimal torque determination with no increase in the PM volume. According to the optimization results, a fitting formula, which considers the contribution rates of the optimization variables, was presented. The results suggest that the FE simulations agree very well with the experiments, and the fitting formula can be used in the PMC design.

Fiber laser processing of GFRP composites and multi-objective optimization of the process using response surface methodology

2018 ◽  
Vol 53 (11) ◽  
pp. 1459-1473 ◽  
Author(s):  
Shiva Dayal Rao B ◽  
Abhijeet Sethi ◽  
Alok Kumar Das
Keyword(s):  
Response Surface Methodology ◽  
Fiber Laser ◽  
Response Surface ◽  
Process Parameters ◽  
Heat Affected Zone ◽  
Cutting Speed ◽  
Kerf Width ◽  
Laser Irradiance ◽  
Input Process ◽  
Cut Surface

In the present investigation, a continuous wave fiber laser with maximum power of 400 W was used to cut a glass fiber reinforced plastic sheet of 4.56 mm thickness using Nitrogen as assisting gas. The influence processing parameters such as laser irradiance, gas pressure, and cutting speed on the cut surface quality were investigated by using response surface methodology. The different responses of laser cut surface such as upper kerf width, taper percentage along the cut depth, and heat-affected zone on the top surface were measured to analyze the influence of input process parameters on the responses. A statistical analysis on the obtained results was conducted and found that the optimum values of different input process parameters were laser irradiance: 8.28 × 105 watt/cm2, cutting speed: 600 mm/min and assisting gas pressure: 7.84 bar. The corresponding values of responses were upper kerf width: 177.4 µm, taper 0.73%, and heat-affected zone on top surface: 109.23 µm. The confirmation experiments were conducted with the obtained optimum parameter setting and observed that the predicted values and experimental values for upper kerf width, taper percentage and top surface heat-affected zone were within the error limits of 2.52%, 1.84%, and 0.45%, respectively. Furthermore, damages like loose fibers, interlayer fractures, evaporation of matrix material and fiber breakages were observed.

scholarly journals Effect of Process Parameters on the Surface Roughness and Kerf Width of Mild Steel during Plasma Arc Cutting Using Response Surface Methodology

2020 ◽  
Vol 5 (1) ◽  
Author(s):  
Ekhaesomi A Agbonoga ◽  
Oyewole Adedipe ◽  
Uzoma G Okoro ◽  
Fidelis J Usman ◽  
Kafayat T Obanimomo ◽  
...  
Keyword(s):  
Surface Roughness ◽  
Response Surface Methodology ◽  
Response Surface ◽  
Analysis Of Variance ◽  
Process Parameters ◽  
Cutting Speed ◽  
Gas Pressure ◽  
Kerf Width ◽  
Plasma Arc ◽  
Plasma Arc Cutting

This study investigated the effects of process parameters of plasma arc cutting (PAC) of low carbon steel material using analysis of variance. Three process parameters, cutting speed, cutting current and gas pressure were considered and experiments were conducted based on response surface methodology (RSM) via the box-Behnken approach. Process responses viz. surface roughness (Ra) and kerf width of cut surface were measured for each experimental run. Analysis of Variance (ANOVA) was performed to get the contribution of process parameters on responses. Cutting current has the most significant effect of 33.43% on the surface roughness and gas pressure has the most significant effect on  kerf width of  41.99% . For minimum surface roughness and minimum kerf width, process parameters were optimized using the RSM. Keywords: Cutting speed, cutting current, gas pressure,   surface roughness, kerf width

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