scholarly journals Dimensional Study of Impacted Maxillary Canine Replicas 3D Printed Using Two Types of Resin Materials

2018 ◽  
Vol 55 (2) ◽  
pp. 190-191
Author(s):  
Riham Nagib ◽  
Camelia Szuhanek ◽  
Bogdan Moldoveanu ◽  
Meda Lavinia Negrutiu ◽  
Virgil Florin Duma ◽  
...  

3D printing paired with CBCT imaging technology could provide a more individualised approach to orthodontic diagnosis and tratment. The aim of the present study is to asses dimensional differences between the CBCT image and 2 types of 3D printed replicas of an impacted maxillary canine, and to determine whether this method could be used in the future development of customised orthodontic attachments. Ten replicas were printed using the STL file of the impacted canine using two types of resin- five of each, with the same printer. Linear measurements of maximum height, length and width, were made. Mean dimensional erorrs were 0.184 mm and 0.068 mm. The largest discrepancy was in lenght - 0.362 mm. More reasearch is needed, but in this study we obtained printed resin replicas that provide sufficient dimensional accuracy to be used in orthodontics.

2019 ◽  
Author(s):  
Noha Hamada Mohamed ◽  
Hossam Kandil ◽  
Iman Ismail Dakhli

Abstract In dentistry, 3D printing already has diverse applicability, and holds a great deal of promise to make possible many new and exciting treatments and approaches to manufacturing dental restorations. Better availability, shorter processing time, and descending costs have resulted in the increased use of RP. Concomitantly the development of medical applications is expanding. (Zaharia et al., 2017)Many different printing technologies exist, each with their own advantages and disadvantages. Unfortunately, a common feature of the more functional and productive equipment is the high cost of the equipment, the materials, maintenance, and repair, often accompanied by a need for messy cleaning, difficult post-processing, and sometimes onerous health and safety concerns (Dawood et al., 2015)Low-cost 3D printers represent a great opportunity in the dental and medical field, as they could allow surgeons to use 3D models at a very low cost and, therefore, democratize the use of these 3D models in various indications. However, efforts should be made to establish a unified validation protocol for low-cost RP 3D printed models, including accuracy, reproducibility, and repeatability tests. Asaumi et al., suggested that dimensional changes may not affect the success of surgical applications if such changes are within a 2% variation .However, the proposed cut-off of 2% should be furthermore discussed, as the same accuracy may be not required for all types of indications. (Silva et al., 2008; Maschio et al., 2016)This aim of the present study is to evaluate the dimensional accuracy of the 3D printed mandibular models fabricated by two different additive manufacturing techniques, using highly precise one as selective laser sintering (SLS) and a low-cost one as fused filament fabrication and whether they are both comparable in terms of precision. In addition to evaluation of dimensional accuracy of linear measurements of the mandible in CBCT scans.7 mandibular models will be recruited. Radio-opaque markers of gutta-percha balls will be applied on the model to act as guide pointsTen linear measurements (5 long distances: Inter-condylar, inter-coronoidal, inter-mandibular notch, length of left ramus, length of right ramus; as well as 5 short distances: Length of the body of the mandible at midline, length of the body of the mandible in the area of last left molar, as well as that of the last right molar, the distance between the tip of right condyle to the tip of the right coronoid, as well as that of their left counterparts) will be obtained using digital calliper, to act as the reference standard later. Scanning of the model by CBCT will be next , 3D printing of the scanned image using SLS and FFF printers will be done. Recording of same linear measurment will be done on printed models. Comparison of the recorded values vs reference standard is the last step


2020 ◽  
Vol 44 (2) ◽  
pp. 69-73
Author(s):  
Paul D. Bishop ◽  
Thomas Fultz ◽  
Lisa Smith ◽  
Ryan S. Klatte ◽  
Francis Loth ◽  
...  

Three-dimensional (3D) printing of anatomical structures has yielded valuable models for simulation, education, and surgical planning applications. Applications for 3D printing have continued to expand to include some ultrasound applications. The goal of this effort was to evaluate if a 3D printed model of a superficial femoral artery (SFA) would have realistic ultrasound characteristics. A computed tomography scan was 3D reconstructed and segmented using TeraRecon Aquarius Intuition software (TeraRecon, Foster City, California) to obtain an atherosclerotic SFA geometry. Both the lumen geometry and calcified plaque geometry of the SFA were exported as a stereolithographic (STL) file. The STL file was printed with An Object350 Connex 3D System using 2 different materials selected based on published elastic modulus data. VeroWhite was selected for the calcified plaque and TangoPlus Clear was selected for the artery wall. After printing, the SFA model was imaged in a water bath with a Phillips IU22 duplex ultrasound console and L12-9 ultrasound probe. Ultrasound imaging of the SFA model yielded grayscale views of artery geometry. Lumen geometry of the SFA model was similar to the actual artery geometry. Ultrasound was able to discern between the 3D print materials and visualize regions with stenosis. Suboptimal ultrasound parameters of echogenicity and wave velocity noted to differ from biological tissue. Total 3D print material cost was estimated at below $20. Although the 3D printed model did not have fully accurate ultrasound characteristics, it still provided realistic imaging. With further research, 3D printed models may offer a low-cost alternative for ultrasound phantoms.


Materials ◽  
2021 ◽  
Vol 14 (6) ◽  
pp. 1487 ◽  
Author(s):  
Wonjoon Moon ◽  
Seihwan Kim ◽  
Bum-Soon Lim ◽  
Young-Seok Park ◽  
Ryan Jin-Young Kim ◽  
...  

With the advent of 3D printing technologies in dentistry, the optimization of printing conditions has been of great interest, so this study analyzed the accuracy of 3D-printed temporary restorations of different sizes produced by digital light processing (DLP) and liquid crystal display (LCD) printers. Temporary restorations of 2-unit, 3-unit, 5-unit, 6-unit, and full-arch cases were designed and printed from a DLP printer using NextDent C&B or an LCD printer using Mazic D Temp (n = 10 each). The restorations were scanned, and each restoration standard tessellation language (STL) file was superimposed on the reference STL file, by the alignment functions, to evaluate the trueness through whole/point deviation. In the whole-deviation analysis, the root-mean-square (RMS) values were significantly higher in the 6-unit and full-arch cases for the DLP printer and in the 5-unit, 6-unit, and full-arch cases for the LCD printer. The significant difference between DLP and LCD printers was found in the 5-unit and full-arch cases, where the DLP printer exhibited lower RMS values. Color mapping demonstrated less shrinkage in the DLP printer. In the point deviation analysis, a significant difference in direction was exhibited in all the restorations from the DLP printer but only in some cases from the LCD printer. Within the limitations of this study, 3D printing was most accurate with less deviation and shrinkage when a DLP printer was used for short-unit restorations.


Technologies ◽  
2021 ◽  
Vol 9 (3) ◽  
pp. 61
Author(s):  
John Ryan C. Dizon ◽  
Ciara Catherine L. Gache ◽  
Honelly Mae S. Cascolan ◽  
Lina T. Cancino ◽  
Rigoberto C. Advincula

Additive manufacturing, commonly known as 3D printing, is an advancement over traditional formative manufacturing methods. It can increase efficiency in manufacturing operations highlighting advantages such as rapid prototyping, reduction of waste, reduction of manufacturing time and cost, and increased flexibility in a production setting. The additive manufacturing (AM) process consists of five steps: (1) preparation of 3D models for printing (designing the part/object), (2) conversion to STL file, (3) slicing and setting of 3D printing parameters, (4) actual printing, and (5) finishing/post-processing methods. Very often, the 3D printed part is sufficient by itself without further post-printing processing. However, many applications still require some forms of post-processing, especially those for industrial applications. This review focuses on the importance of different finishing/post-processing methods for 3D-printed polymers. Different 3D printing technologies and materials are considered in presenting the authors’ perspective. The advantages and disadvantages of using these methods are also discussed together with the cost and time in doing the post-processing activities. Lastly, this review also includes discussions on the enhancement of properties such as electrical, mechanical, and chemical, and other characteristics such as geometrical precision, durability, surface properties, and aesthetic value with post-printing processing. Future perspectives is also provided towards the end of this review.


2020 ◽  
Vol 2020 ◽  
pp. 1-7
Author(s):  
Jaewon Kim ◽  
Du-Hyeong Lee

The postcuring process is essential for 3-dimensional (3D) printing of photopolymer-based dental prostheses. However, the deformation of prostheses resulting from the postcuring process has not been fully investigated. The purpose of this study was to evaluate the effects of different postcuring methods on the fit and dimensional accuracy of 3D-printed full-arch polymeric fixed prostheses. A study stone model with four prosthetic implant abutments was prepared. A full-arch fixed dental prosthesis was designed, and the design was transferred to dental computer-aided manufacturing (CAM) software in which supports were designed to the surface of the prosthesis design for 3D printing. Using a biocompatible photopolymer and a stereolithography apparatus 3D printer, polymeric prostheses were produced ( N = 21 ). In postcuring, the printed prostheses were polymerized in three different ways: the prosthesis alone, the prosthesis with supports, or the prosthesis on a stone model. Geometric accuracy of 3D-printed prostheses, marginal gap, internal gap, and intermolar distance was evaluated using microscopy and digital techniques. Kruskal-Wallis and Mann-Whitney U tests with Bonferroni correction were used for the comparison of results among groups ( α = 0.05 ). In general, the mean marginal and internal gaps of cured prostheses were the smallest when the printed prostheses were cured with seating on the stone model ( P < 0.05 ). With regard to the adaptation accuracy, the presence of supports during the postcuring process did not make a significant difference. Error in the intermolar distance was significantly smaller in the model seating condition than in the other conditions ( P < 0.001 ). Seating 3D-printed prosthesis on the stone model reduces adverse deformation in the postcuring process, thereby enabling the fabrication of prostheses with favorable adaptation.


Materials ◽  
2021 ◽  
Vol 14 (22) ◽  
pp. 6758
Author(s):  
Arkadiusz Kroma ◽  
Michał Mendak ◽  
Michał Jakubowicz ◽  
Bartosz Gapiński ◽  
Paweł Popielarski

The investment casting method supported with 3D-printing technology, allows the production of unit castings or prototypes with properties most similar to those of final products. Due to the complexity of the process, it is very important to control the dimensions in the initial stages of the process. This paper presents a comparison of non-contact measurement systems applied for testing of photopolymer 3D-printed injection die used in investment casting. Due to the required high quality of the surface parameters, the authors decided to use the DPP (Daylight Polymer Printing) 3D-printing technology to produce an analyzed injection die. The X-ray CT, Structured blue-light scanner and focus variation microscope measurement techniques were used to avoid any additional damages to the injection die that may arise during the measurement. The main objective of the research was to analyze the possibility of using non-contact measurement systems as a tool for analyzing the quality of the surface of a 3D-printed injection die. Dimensional accuracy analysis, form and position deviations, defect detection, and comparison with a CAD model were carried out.


2021 ◽  
Vol 10 (11) ◽  
pp. e344101113370
Author(s):  
Fernanda Latorre Melgaço Maia ◽  
Ademir Franco ◽  
Daphne Azambuja Hatschbach de Aquino ◽  
Luciana Butini Oliveira ◽  
José Luiz Cintra Junqueira ◽  
...  

This study aimed to assess the reproducibility of linear measurements performed in dental models produced via intraoral scanning and three-dimensional (3D) printing using digital light processing (DLP) and fused deposition modeling (FDM). A sample of 22 participants was selected for this study. Intraoral scanning was performed in each participant with TRIOS™ (3Shape A/S™, Copenhagen, Denmark) device. The digital models were 3D printed using DLP and FDM techniques. Using a caliper, intraoral linear measurements were performed in situ (on the surface of participant’s teeth) and on the 3D printed models. The measurements taken intraoral and on the models were compared using the Intraclass Correlation Coefficient (ICC). The correlation between measurements taken in situ and on DLP models was poor (<0.4), while between in situ and FDM it ranged from poor to satisfactory (<0.75). Generalized linear model showed that the differences did not reach statistically significant levels (p>0.05). According to Bland-Altman approach, the size of measurements did not bias the outcomes. The intraoral scanning and 3D printing techniques used in this study enabled the reproducibility of linear measurements, however, discrete distortions that might be clinically significant occurred.


Author(s):  
Ketan Thakare ◽  
Xingjian Wei ◽  
Hongmin Qin ◽  
Zhijian Pei

Abstract In extrusion-based bioprinting, 3D printing process parameters affect dimensional accuracy of printed constructs. However, little information is currently available on effects of extrusion temperature and printing direction on dimensional accuracy of 3D printed constructs using Alginate:Methylcelluolose hydrogel. In this study, strand thickness of 3D printed constructs printed at temperature of 35°C, 40°C, 45°C and at vertical and horizontal printing direction were measured. The statistical analysis revealed that extrusion temperature and printing direction have significant effect on the strand thickness of 3D printed constructs.


2020 ◽  
Vol 9 (3) ◽  
pp. 817 ◽  
Author(s):  
Bilal Msallem ◽  
Neha Sharma ◽  
Shuaishuai Cao ◽  
Florian S. Halbeisen ◽  
Hans-Florian Zeilhofer ◽  
...  

With the rapid progression of additive manufacturing and the emergence of new 3D printing technologies, accuracy assessment is mostly being performed on isosymmetric-shaped test bodies. However, the accuracy of anatomic models can vary. The dimensional accuracy of root mean square values in terms of trueness and precision of 50 mandibular replicas, printed with five common printing technologies, were evaluated. The highest trueness was found for the selective laser sintering printer (0.11 ± 0.016 mm), followed by a binder jetting printer (0.14 ± 0.02 mm), and a fused filament fabrication printer (0.16 ± 0.009 mm). However, highest precision was identified for the fused filament fabrication printer (0.05 ± 0.005 mm) whereas other printers had marginally lower values. Despite the statistically significance (p < 0.001), these differences can be considered clinically insignificant. These findings demonstrate that all 3D printing technologies create models with satisfactory dimensional accuracy for surgical use. Since satisfactory results in terms of accuracy can be reached with most technologies, the choice should be more strongly based on the printing materials, the intended use, and the overall budget. The simplest printing technology (fused filament fabrication) always scored high and thus is a reliable choice for most purposes.


2021 ◽  
Author(s):  
Huangxiang Xu ◽  
Jianhua Xiao ◽  
Xiaojie Zhang ◽  
Xiaobo Liu

Abstract The characteristics of FDM 3D printed parts depend largely on the process used to make them. This paper demonstrates the design of an FDM 3D printing gas-assisted molding printing head, which is used to eliminate the effect of swelling away from the mold and improve the dimensional accuracy. Meanwhile, the high-pressure hot airflow instantly heats and pressurizes the printing surface layer to enhance the interlayer adhesion strength and its mechanical properties. A stable gas lubrication layer can be formed on the inner wall of gas-assisted nozzle to smoothly deposit filaments when the gas flow (Qgas) is set to 1.75 L/min and the gas pressure (Pgas) is set to 0.4 MPa. The interlayer adhesion strength of the printed parts is enhanced by more than 50% compared with that without gas assistance, and the volumetric shrinkage rate of the optimal group is only 0.13%. The proposed printing method can significantly improve the performance of thermoplastic parts and provide new capabilities for biomedical printing, automotive, aerospace and functional device printing in the future.


Sign in / Sign up

Export Citation Format

Share Document