scholarly journals Non-Contact Multiscale Analysis of a DPP 3D-Printed Injection Die for Investment Casting

Materials ◽  
2021 ◽  
Vol 14 (22) ◽  
pp. 6758
Author(s):  
Arkadiusz Kroma ◽  
Michał Mendak ◽  
Michał Jakubowicz ◽  
Bartosz Gapiński ◽  
Paweł Popielarski
Keyword(s):  
3D Printing ◽  
Investment Casting ◽  
Measurement Techniques ◽  
Dimensional Accuracy ◽  
Printing Technology ◽  
Measurement Systems ◽  
Contact Measurement ◽  
3D Printing Technology ◽  
3D Printed

The investment casting method supported with 3D-printing technology, allows the production of unit castings or prototypes with properties most similar to those of final products. Due to the complexity of the process, it is very important to control the dimensions in the initial stages of the process. This paper presents a comparison of non-contact measurement systems applied for testing of photopolymer 3D-printed injection die used in investment casting. Due to the required high quality of the surface parameters, the authors decided to use the DPP (Daylight Polymer Printing) 3D-printing technology to produce an analyzed injection die. The X-ray CT, Structured blue-light scanner and focus variation microscope measurement techniques were used to avoid any additional damages to the injection die that may arise during the measurement. The main objective of the research was to analyze the possibility of using non-contact measurement systems as a tool for analyzing the quality of the surface of a 3D-printed injection die. Dimensional accuracy analysis, form and position deviations, defect detection, and comparison with a CAD model were carried out.

scholarly journals Rehabilitation Brace Based on the Internet of Things 3D Printing Technology in the Treatment and Repair of Joint Trauma

2021 ◽  
Vol 2021 ◽  
pp. 1-11
Author(s):  
Dahua Zhang ◽  
Xiang Zhang
Keyword(s):  
3D Printing ◽  
Internet Of Things ◽  
The Internet ◽  
Printing Technology ◽  
3D Printing Technology ◽  
3D Printed ◽  
Joint Trauma ◽  
The Internet Of Things ◽  
Printing Speed

More and more people pay attention to the printing speed and quality of 3D printing tools. In order to understand whether the 3D printing rehabilitation brace can play a role in the treatment and repair of joint trauma, we used 3D printing technology to print the rehabilitation brace and compared with the traditional rehabilitation brace. The printed parts were analyzed in detail. The experimental results prove that the rehabilitation braces made by the two methods can play a role in the repair of joint trauma. However, 3D printed rehabilitation braces can better meet the needs of patients with detailed patient data in application. The braces are more suitable, and their production speed is about 35% faster than traditional methods. Through the survey of patients and doctors, it is found that the satisfaction of patients and doctors with printed braces is above 89%, while the satisfaction with traditionally made braces is only about 60%. This shows that the rehabilitation brace based on the Internet of Things 3D printing technology has a more significant role in the treatment and repair of joint trauma, and the effect is better.

scholarly journals Application of Stereolithography Based 3D Printing Technology in Investment Casting

Micromachines ◽  
2020 ◽  
Vol 11 (10) ◽  
pp. 946
Author(s):  
Muslim Mukhtarkhanov ◽  
Asma Perveen ◽  
Didier Talamona
Keyword(s):  
3D Printing ◽  
Investment Casting ◽  
Dimensional Accuracy ◽  
Cost Effective ◽  
World Market ◽  
Printing Technology ◽  
3D Printing Technology ◽  
Precision Casting ◽  
Ic Manufacturing ◽  
Wax Pattern

Advanced methods for manufacturing high quality parts should be used to ensure the production of competitive products for the world market. Investment casting (IC) is a process where a wax pattern is used as a sacrificial pattern to manufacture high precision casting of solid metal parts. Rapid casting is in turn, a technique that eases the IC process by combining additive manufacturing (AM) technologies with IC. The use of AM technologies to create patterns for new industrial products is a unique opportunity to develop cost-effective methods for producing investment casting parts in a timely manner. Particularly, stereolithography (SLA) based AM is of interest due to its high dimensional accuracy and the smooth surface quality of the printed parts. From the first appearance of commercially available SLA printers in the market, it took a few decades until desktop SLA printers became available to consumers at a reasonable price. Therefore, the aim of this review paper is to analyze the state-of-the-art and applicability of SLA based 3D printing technology in IC manufacturing, as SLA based AM technologies have been gaining enormous popularity in recent times. Other AM techniques in IC are also reviewed for comparison. Moreover, the SLA process parameters, material properties, and current issues are discussed.

scholarly journals A millifluidic chip for cultivation of fish embryos and toxicity testing fabricated by 3D printing technology

RSC Advances ◽  
2021 ◽  
Vol 11 (33) ◽  
pp. 20507-20518
Author(s):  
Petr Panuška ◽  
Zuzana Nejedlá ◽  
Jiří Smejkal ◽  
Petr Aubrecht ◽  
Michaela Liegertová ◽  
...  
Keyword(s):  
3D Printing ◽  
Toxicity Testing ◽  
Toxicity Screening ◽  
Printing Technology ◽  
3D Printing Technology ◽  
Fish Embryos ◽  
3D Printed ◽  
Novel Design

A novel design of 3D printed zebrafish millifluidic system for embryonic long-term cultivation and toxicity screening has been developed. The chip unit provides 24 cultivation chambers and a selective individual embryo removal functionality.

scholarly journals 3D-Printed Nanocellulose-Based Cushioning–Antibacterial Dual-Function Food Packaging Aerogel

Molecules ◽  
2021 ◽  
Vol 26 (12) ◽  
pp. 3543
Author(s):  
Wei Zhou ◽  
Jiawei Fang ◽  
Shuwei Tang ◽  
Zhengguo Wu ◽  
Xiaoying Wang
Keyword(s):  
3D Printing ◽  
Food Packaging ◽  
Fruits And Vegetables ◽  
Antibacterial Effect ◽  
Dual Function ◽  
Printing Technology ◽  
E Coli ◽  
3D Printing Technology ◽  
The Core ◽  
3D Printed

Cushioning and antibacterial packaging are the requirements of the storage and transportation of fruits and vegetables, which are essential for reducing the irreversible quality loss during the process. Herein, the composite of carboxymethyl nanocellulose, glycerin, and acrylamide derivatives acted as the shell and chitosan/AgNPs were immobilized in the core by using coaxial 3D-printing technology. Thus, the 3D-printed cushioning–antibacterial dual-function packaging aerogel with a shell–core structure (CNGA/C–AgNPs) was obtained. The CNGA/C–AgNPs packaging aerogel had good cushioning and resilience performance, and the average compression resilience rate was more than 90%. Although AgNPs was slowly released, CNGA/C–AgNPs packaging aerogel had an obvious antibacterial effect on E. coli and S. aureus. Moreover, the CNGA/C–AgNPs packaging aerogel was biodegradable. Due to the customization capabilities of 3D-printing technology, the prepared packaging aerogel can be adapted to more application scenarios by accurately designing and regulating the microstructure of aerogels, which provides a new idea for the development of food intelligent packaging.

APPLICATION OF 3D PRINTING TECHNOLOGY FOR RAPID TOOLING IN SHEET METAL FORMING

2020 ◽  
Vol 3 ◽  
pp. 20-30
Author(s):  
M.A. SEREZHKIN ◽  
D.O. KLIMYUK ◽  
A.I. PLOKHIKH
Keyword(s):  
3D Printing ◽  
Sheet Metal ◽  
Sheet Metal Forming ◽  
Metal Forming ◽  
Rapid Tooling ◽  
Printing Technology ◽  
3D Printing Technology ◽  
3D Printed ◽  
Printed Materials ◽  
Printing Parameters

The article presents the study of the application of 3D printing technology for rapid tooling in sheet metal forming for custom or small–lot manufacturing. The main issue of the usage of 3D printing technology for die tooling was discovered. It is proposed to use the method of mathematical modelling to investigate how the printing parameters affect the compressive strength of FDM 3D–printed parts. Using expert research methods, the printing parameters most strongly affecting the strength of products were identified for further experiments. A method for testing the strength of 3D–printed materials has been developed and tested.

scholarly journals Implementation of 3D Printing Technology in the Food Industry

2021 ◽  
pp. 50-54
Author(s):  
Nor Aiman Sukindar ◽  
Noorazizi Mohd Samsuddin ◽  
Sharifah Imihezri Bt. Syed Shaharuddin ◽  
Shafie Kamaruddin ◽  
Ahmad Zahirani Ahmad Azhar ◽  
...  
Keyword(s):  
3D Printing ◽  
New Product Development ◽  
Food Industry ◽  
Printing Technology ◽  
3D Printing Technology ◽  
Fabrication Cost ◽  
Food Packages ◽  
3D Printed ◽  
The Cost ◽  
Fabrication Time

This project involves the implementation of 3D printing technology on designing and fabricating food holders in the food industry. Food holders are designed to hold the food packages in the filling line for food manufacturing industries that apply retort technology. Therefore, this study aims to implement the 3D printing technology in particular FDM to fabricate food holders for the food processing industry. The approach of using this technology is focused on giving more view on the capability of 3D printing technology, aiming at reducing the overall process fabrication cost and fabrication time. Hence, the fabrication cost and time between FDM and conventional machining methods were compared. This study revealed that Organic Gain food industry was able to reduce the cost and fabrication time for the food holder up to approximately 96.3% and 72% respectively. This project gives an insight into the ability of 3D printing technology in delivering the demands of the industry in producing parts as well as the adaptability of the technology to the industry in new product development. The project was carried out successfully and the 3D printed food holder has been tested and functions smoothly.

scholarly journals Promising Applications of Additive-Manufactured (3D-printed) Electrochemical Sensors for Forensic Chemistry

2021 ◽  
Author(s):  
Sílvia Castro ◽  
Raquel Rocha ◽  
Afonso João ◽  
Eduardo Richter ◽  
Rodrigo Munoz
Keyword(s):  
3D Printing ◽  
Illicit Drugs ◽  
Industrial Revolution ◽  
Electrochemical Sensors ◽  
Forensic Chemistry ◽  
Recent Contribution ◽  
Printing Technology ◽  
3D Printing Technology ◽  
Wide Range ◽  
3D Printed

Additive-manufacturing is one of the major pillars of the new industrial revolution and the three-dimensional (3D) printing technology has been highlighted in this scenario. Among the many areas benefited by 3D-printing, the development of electrochemical sensors has appeared in evidence in the last years. One potential application of 3D-printed electrochemical sensors is devoted to forensic chemistry, which demands for portable analytical methods that can provide on-site measurements and thus bring a relevant information in loco. In this context, this review highlights the recent contribution of 3D-printing technology on the development of electrochemical sensors with great promises for on-site analysis in “real-world” forensic scenarios. From the detection of trace explosives, gunshot residues, illicit drugs and chemical threats, to the measurement of adulterants in food and fuels, we show the wide range of applications that 3D-printed electrochemical sensors have been proposed and future demands that can be addressed by such a powerful, affordable, and accessible tool.

3D Printing Technology in Drug Delivery: Recent Progress and Application

2019 ◽  
Vol 24 (42) ◽  
pp. 5039-5048 ◽  
Author(s):  
Sabna Kotta ◽  
Anroop Nair ◽  
Nimer Alsabeelah
Keyword(s):  
Drug Delivery ◽  
3D Printing ◽  
Drug Delivery Systems ◽  
Delivery Systems ◽  
Pharmaceutical Manufacturing ◽  
Layer By Layer ◽  
Printing Technology ◽  
Drug Dosing ◽  
3D Printing Technology ◽  
3D Printed

Background: 3D printing technology is a new chapter in pharmaceutical manufacturing and has gained vast interest in the recent past as it offers significant advantages over traditional pharmaceutical processes. Advances in technologies can lead to the design of suitable 3D printing device capable of producing formulations with intended drug release. Methods: This review summarizes the applications of 3D printing technology in various drug delivery systems. The applications are well arranged in different sections like uses in personalized drug dosing, complex drugrelease profiles, personalized topical treatment devices, novel dosage forms and drug delivery devices and 3D printed polypills. Results: This niche technology seems to be a transformative tool with more flexibility in pharmaceutical manufacturing. Typically, 3D printing is a layer-by-layer process having the ability to fabricate 3D formulations by depositing the product components by digital control. This additive manufacturing process can provide tailored and individualized dosing for treatment of patients different backgrounds with varied customs and metabolism pattern. In addition, this printing technology has the capacity for dispensing low volumes with accuracy along with accurate spatial control for customized drug delivery. After the FDA approval of first 3D printed tablet Spritam, the 3D printing technology is extensively explored in the arena of drug delivery. Conclusion: There is enormous scope for this promising technology in designing various delivery systems and provides customized patient-compatible formulations with polypills. The future of this technology will rely on its prospective to provide 3D printing systems capable of manufacturing personalized doses. In nutshell, the 3D approach is likely to revolutionize drug delivery systems to a new level, though need time to evolve.

scholarly journals Calculating the activation energies of nickel, manufactured using 3D printing technology, with multichannel hydrogen diffusion model

2019 ◽  
Vol 121 ◽  
pp. 04017
Author(s):  
Petr Zumberov ◽  
Sergey Kolesov ◽  
Vladimir Polyansky ◽  
Evgeniy Varshavchik
Keyword(s):  
3D Printing ◽  
Hydrogen Diffusion ◽  
Mathematic Model ◽  
Activation Energies ◽  
Modern World ◽  
Printing Technology ◽  
High Entropy ◽  
3D Printing Technology ◽  
3D Printed ◽  
Vacuum Heating

In modern world more and more materials with extreme properties are being used: high alloys, high-entropy alloys, nanostructured materials, etc. The extreme properties of these materials make them especially sensitive to hydrogen diffusion. Hydrogen can severely impair their properties and cause failures in structures and machines the material is used in. Nowadays, when structures and components are becoming increasingly complex, the use of 3D printing technology is becoming more widespread. Components made using 3D printing technologies are usually layered, which increase the amount of hydrogen that can diffuse into the material. The amount of hydrogen concentration in 3D printed nickel samples has been determined using vacuum heating method in hydrogen analyzer AV-1. The samples were held at different constant temperatures and the total amount of hydrogen extracted at those temperatures was calculated. A mathematic model was developed to evaluate the amount of hydrogen extracted at a given temperature. The evaluation was then compared to the experiment results, and the validity of the mathematical model and the selected hydrogen activation energies was verified.

scholarly journals Investigation of the Anisotropic Characteristics of Layered Rocks under Uniaxial Compression Based on the 3D Printing Technology and the Combined Finite-Discrete Element Method

2020 ◽  
Vol 2020 ◽  
pp. 1-10
Author(s):  
Fan He ◽  
Quansheng Liu ◽  
Penghai Deng
Keyword(s):  
3D Printing ◽  
Discrete Element Method ◽  
Numerical Models ◽  
Discrete Element ◽  
Printing Technology ◽  
3D Printing Technology ◽  
Transverse Isotropic ◽  
3D Printed ◽  
Inclined Angle ◽  
Element Method

The excavation in layered rocks is an issue for a number of geoengineering applications; these kinds of rocks all exhibit transverse isotropic features due to the process of metamorphic differentiation. This paper focuses on providing two methods, i.e., the 3D printing technology and the combined finite-discrete element method, to simulate the anisotropic characteristics of layered rocks. The results showed that both the 3D-printed samples and the FDEM numerical models are considered as a good match, and both revealed that as the inclined angle increased, the UCS of the sample first decreased and then increased, showing a U-shaped pattern. The results of this paper served as a reference to the promotion of the 3D printing technology and the combined finite-discrete element method in the geotechnical engineering field and laboratory test research.

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