Study of Hot Spinning Process for Head of CNG Storage Vessel

2013 ◽  
Vol 37 (4) ◽  
pp. 547-554 ◽  
Author(s):  
Hyun Woo Lee ◽  
Sung Yuen Jung ◽  
Chul Kim
Author(s):  
Li Zixuan ◽  
Shu Xuedao ◽  
Cen Zewei ◽  
Zhang Song

Abstract The superalloy products formed by multi-pass conventional spinning are widely used in rotary forming parts with complex shapes. As the connection of each forming pass, the attaching-mandrel process has an important influence on forming quality and production efficiency. The hot spinning process is usually adopted in superalloy forming because its poor plasticity in normal temperature, meanwhile, it brings the poor surface quality of the parts and huge energy consumption. For this reason, the cold spinning and the attaching-mandrel process of nickel-base superalloy GH3030 are studied. The combination method of experiment and simulation is used to study the attaching-mandrel process based on one-forward-pass spinning process. The effects of pass pitch and the attaching-mandrel velocity on the tool forces, parts stress field, strain field and wall thickness distribution are analyzed. The microstructure of the part is divided into three layers: outer, middle and inner layer. The grain size of each layer is compared. Then the effect of different pass pitch on the grain structure is clarified. The results show that the reasonable pass pitch and the attaching-mandrel velocity can improve the forming quality and production efficiency. The multi-pass cold spinning process on superalloy GH3030 is feasible. The excessive pass pitch can cause seriously grain elongation, the grain boundaries are blurred, and even cracking.


2020 ◽  
Vol 21 (4) ◽  
pp. 402
Author(s):  
Bin Li ◽  
Yunan Li ◽  
Peihao Zhu ◽  
Wenpeng Ma ◽  
Yinhong Xiao ◽  
...  

In view of the shortcomings of the existing hot spinning process technology of the accumulator shell, a method for optimizing the multi-spinning process parameters is proposed. The Johnson-Cook constitutive model of the accumulator shell material – 34CrMo4 alloy steel − was established with its parameters obtained experimentally. The finite element simulation was carried out for the hot spinning and closing process. Based on which, three parameters with the greatest influence on the spinning formation were studied: spinning temperature, spindle speed and friction coefficient. Combined with the central composite test, the response surface model and the mapping relationship between the three parameters and the maximum mises stress as well as the maximum wall thickness increment of the shell were established. The Pareto optimized solution set was obtained through multi-objective optimization. Under the condition of not affecting product quality, the optimized solution with low spinning temperature and high spindle speed is selected to reduce energy loss and improve work efficiency. The results indicate that the optimized process is experimentally verified to reduce the process temperature by nearly 30 °C, and the efficiency is increased by 25%.


2019 ◽  
Vol 2019 ◽  
pp. 1-16
Author(s):  
Wei Liang ◽  
Lin Guan ◽  
Qiongying Lv ◽  
Zhigang Xing

Combined with finite element numerical simulation analysis, the hot-spin forming technology of cylindrical AZ80 magnesium alloy parts was studied in the paper. The multipass hot-spin forming of magnesium alloy shell parts was simulated by the ABAQUS software to analyze the stress and strain distribution and change during spinning for the preliminary test process parameters in the magnesium alloy spinning test. Then, the process parameters were optimized during the hot spinning test, especially the matching relationship between temperature parameter and thinning rate parameter, and the hot spinning magnesium alloy shell parts with the expected technical specifications were finished.


2020 ◽  
Vol 14 (1) ◽  
pp. 46-55 ◽  
Author(s):  
Zhi Liu ◽  
Lei Zhou ◽  
Fangtao Ruan ◽  
Anfang Wei ◽  
Jianghui Zhao ◽  
...  

Background: Nanofiber’s productivity plagues nanofibrous membranes’ applications in many areas. Herein, we present the needle-disk electrospinning to improve throughput. In this method, multiple high-curvature mentals are used as the spinning electrode. Methods: Three aspects were investigated: 1) mechanism elucidation of the needle-disk electrospinning; 2) parameter optimization of the needle-disk electrospinning; 3) productivity improvement of the needle-disk electrospinning. Results: Results show that high-curvature electrode evokes high electric field intensity, making lower voltage supply in spinning process. The needle number, needle length and needle curvature synergistically affect the spinning process and nanofiber morphology. Additionally, higher disk rotation velocity and higher voltage supply can also result in higher nanofiber’s productivity. Conclusion: Compared with previous patents related to this topic, the needle-disk electrospinning is featured with the merits of high throughput, low voltage supply, controllable spinning process and nanofiber morphology, benefiting the nanofiber practical industrial employment and further applications of nanofiber-based materials.


2019 ◽  
Vol 14 ◽  
pp. 155892501989525
Author(s):  
Yu Yang ◽  
Yanyan Jia

Ultrafine crystallization of industrial pure titanium allowed for higher tensile strength, corrosion resistance, and thermal stability and is therefore widely used in medical instrumentation, aerospace, and passenger vehicle manufacturing. However, the ultrafine crystallizing batch preparation of tubular industrial pure titanium is limited by the development of the spinning process and has remained at the theoretical research stage. In this article, the tubular TA2 industrial pure titanium was taken as the research object, and the ultrafine crystal forming process based on “5-pass strong spin-heat treatment-3 pass-spreading-heat treatment” was proposed. Based on the spinning process test, the ultimate thinning rate of the method is explored and the evolution of the surface microstructure was analyzed by metallographic microscope. The research suggests that the multi-pass, medium–small, and thinning amount of spinning causes the grain structure to be elongated in the axial and tangential directions, and then refined, and the axial fiber uniformity is improved. The research results have certain scientific significance for reducing the consumption of high-performance metals improving material utilization and performance, which also promote the development of ultrafine-grain metals’ preparation technology.


2021 ◽  
Vol 412 ◽  
pp. 128650
Author(s):  
Hyeon Dam Jeong ◽  
Seo Gyun Kim ◽  
Gyeong Min Choi ◽  
Minji Park ◽  
Bon-Cheol Ku ◽  
...  

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