scholarly journals The investigation influence of high carbon technical filler on the properties of the plantar rubber

2019 ◽  
Vol 57 (2) ◽  
pp. 74-78
Author(s):  
Nikolay F. Usmarin ◽  
◽  
Andrey N. Vasilyev ◽  
Lyudmila Yu. Tsareva ◽  
Tatiana A. Kirillova ◽  
...  

The article investigates the influence of the high-carbon technical filler of the RP-CARBON series of three brands RP-C 100, RP-C 150 and RP-C 200, differing in the size of microparticles, on the properties of the rubber mixture which used for the manufacture of rubber shoe soles. The investigation influence of replacement of technical carbon grades TU N 330 and TU P 803 on high-carbon technical filler in the plantar rubber compound based on the combination of SKI-3 and SKMS-30ARKM-15 caoutchoucs has been investigated. The rubber mixture contained caoutchoucs, vulcanizing agent sulfur, vulcanization accelerators thiazole 2 MBS and guanid F, vulcanization activators zinc oxide and stearic acid, antioxidant naphtham-2; plasticizers rosin and industrial oil I-8A; chalk fillers and carbon blacks of grades TU N 330 and TU P 803. The plasto-elastic, rheometric properties of the rubber mixture and the physicomechanical properties of vulcanizates, as well as the change of these properties after thermal aging of vulcanizates in air were studied. It was established that with replacement of technical carbon grades TU N 330 and TU P 803 with high-carbon technical filler, the plantar rubber mixture has satisfactory technological, physicomechanical and operational properties. Rubber mixture containing 11 weith parts high-carbon technical filler brand RP-C 100 instead of carbon black TU P 803, characterized by improved technological properties during calendering and can be recommended for the manufacture of sole rubber based on non-polar rubbers.

2019 ◽  
pp. 123-128
Author(s):  
M. N. Nagornaya ◽  
A. V. Myshliavtsev ◽  
S. Ya. Khodakova

The subject of the study were samples of channel technical carbon K354, furnace technical carbon N121 and experimental – based on TUN121, oxidized with active forms of oxygen. Samples of carbon black were studied in the composition of a rubber mixture based on BK 1675N butyl rubber. The purpose of this study was to determine the possibility of using oxidized technical carbon N121 in fillers of rubber based on butyl rubber, instead of carbon black K354. The physicochemical properties of the samples of technical carbon under study, the results of physical and mechanical tests, and the gas permeability tests of rubber mixtures filled with the samples under study are presented. A conclusion is made about the possibility of replacing channel technical carbon K354 with furnace black carbon N121 oxidized with 30% hydrogen peroxide.


2020 ◽  
Vol 989 ◽  
pp. 492-497 ◽  
Author(s):  
Ivan D. Kascheev ◽  
Vladimir I. Zhuchkov ◽  
Oleg V. Zayakin

Analysis of forming chromium-bearing ferroalloys production waste in Russian Federation was performed. Chemical, phase, fractional compositions and physico-chemical, technological properties of high-carbon ferrochromium slag were defined. Physico-chemical, thermo-mechanical and thermo-physical properties of fire-resistant materials, obtained from ferrochromium production slag and dust, were researched. It was shown that researched waste may be utilized as raw for fire-resistant materials production. Because of their chemical and phase composition, researched materials may be utilized for production of forsterite-spinel-based and forsterite-spinel-periclase-based fire-resistant materials. Technological properties of researched materials allow obtaining dense strength fire-resistant materials. Such fire-resistant materials are promising in the field of ferrous metallurgy (lining up furnaces, ladles and overflow launders in ferroalloys production).


2012 ◽  
Vol 57 (4) ◽  
pp. 1105-1110 ◽  
Author(s):  
J. Adamczyk ◽  
M. Suliga ◽  
J.W. Pilarczyk ◽  
M. Burdek

In this work the influence of the die approach and bearing part of die on mechanical-technological properties of high carbon steel wires has been assessed. The drawing process of φ5.5 mm wires to the final wire of φ2.9 mm was conducted in 6 passes, by means of a multi-die drawing machine Koch type. The drawing speeds in the last passes were: 7 m/s. For wires drawn according to four variants the investigation of mechanical-technological properties has been carried out, in which yield strength, tensile strength, uniform and total elongation, reduction of area, the number of twists and the number of bends were determined. On the basis of numerical analyses wire drawing process, the influence of geometry of die on redundant strain and effective strain has been determined. The investigations have shown the essential influence of geometry of die on mechanical-technological properties of high carbon steel wires. It has been shown that the increase of strength properties in wires drawn with high die angle is related to the occurrence in their bigger effective strain.


Author(s):  
Evgeniy N. Egorov ◽  
Nikolay I. Kol'tsov ◽  
Nikolay F. Ushmarin ◽  
Sergey I. Sandalov

The article studies the effect of trans-polynorbornene, general and special-purpose rubbers and fillers on the vulcanization characteristics of a rubber mixture, physical, mechanical, operational and dynamic properties of vulcanizates based on butadiene methylstyrene caoutchouc. The investigated model rubber mixture included SKMS-30ARK rubber, sulfur, 2,2'-dibenzthiazole disulfide, guanide F, zinc white, stearic acid, phenyl-2-naphthalamine, N-isopropyl-N'-phenyl-para-phenylenediamine, carbon blacks of grades P 514 and N 220, shungite powder and other ingredients. The rubber mixture was produced on laboratory rolls LB 320 160/160. The first (basic) version of the rubber mixture contained industrial oil I-12A as a softener. The second version of the mixture contained a modifying additive based on trans-polynorbornene and industrial oil I-12A. The third, fourth and fifth versions were prepared on the basis of a combination of rubbers SKMS-30ARK, SKN-4065 and BK-1675, including a modifying additive, as well as polyisobutylene P-118 and sevilen 11808-340. The vulcanization characteristics of the rubber mixture were studied on an MDR 3000 Basic rheometer at 150 °C for 30 min. To determine the physical and mechanical properties of rubber, standard samples of all variants of the rubber mixture were vulcanized at a temperature of 143 °C for 30 min in a vulcanization press of the P-V-100-3RT-2-PCD type. Studies of the physical, mechanical, operational and dynamic properties of rubber were carried out in accordance with the existing standards for the rubber industry. It is shown that vulcanizates containing a modifying additive have lower values of conventional tensile strength, hardness and tear resistance compared to vulcanizate of the base version of the rubber mixture and are characterized by increased dynamic and performance properties. Rubber containing a combination of butadiene-nitrile, butadiene-methylstyrene caoutchoucs and butyl caoutchouc, 10.0 mass parts sevilen 11808-340, 20.0 mass parts of trans-polynorbornene composed of in the modifying additive and 55.0 mass parts of carbon black P 324, possesses improved physical, mechanical and dynamic properties, as well as high resistance in sea water.


2019 ◽  
Vol 57 (1) ◽  
pp. 95-100
Author(s):  
Evgeny N. Egorov ◽  
◽  
Nikolay F. Ushmarin ◽  
Sergey I. Sandalov ◽  
Ivan S. Spiridonov ◽  
...  

The article examines the influence of the nature and content of caoutchoucs, sevilen, vulcanizing group, fillers, plasticizers, directional ingredients on the technological properties (plasticity, annular modulus, density, start time of vulcanization, stickiness) of two rubber compounds. The study was conducted in order to select the basis of rubber mixtures for the manufacture of the outer and inner layers of water-oil-swellable sealing elements (SWOE) for the oil and gas extraction industry. It was established that the rubber mixture for the outer layer of SWOE on the basis of butadiene-nitrile BNKS-18AMN, isoprene SKI-3 and butadiene SKD caoutchoucs, and also the rubber mixture for the inner layer of SWOE on the basis of butadiene-nitrile BNKS-18AMH, butadiene-methyl styrene SKMS-30ARK and butadiene SKD caoutchoucs have satisfactory technological properties. It was shown that these rubber mixtures containing sevilen 11808-340, a vulcanizing group (sulfur + thiazole 2 MBS + guanid F), a combination of fillers (carbon black P 514 + grew 175 + talc + Karelit MK), petroleum resin "Sibplast", directional ingredients (vermiculite + needle punched cloth “Oxypan”), sorption additives (polyacrylamide AK 639 + sodium polyacrylate + perlite + reagent “Kometa-R” + modified silica gel), are characterized by improved technological properties. These rubber compounds can be recommended as the basis for the manufacture of the outer and inner layers of water-oil-swelling sealing elements.


2018 ◽  
Vol 2018 (3) ◽  
pp. 29-43
Author(s):  
Marek St. Węglowski ◽  
Jarosław Marcisz ◽  
Bogdan Garbarz

2010 ◽  
Vol 165 ◽  
pp. 371-376 ◽  
Author(s):  
Maciej Suliga

In this work the influence of value of single draft on mechanical-technological properties of high carbon steel wires was evaluated. For wires drawn with medium single draft (10.4 %, 15.5 % and 26.5 %) the investigation of mechanical-technological properties was performed thereby providing results on yield strength, tensile strength, elongation, contraction, number of twist and number of band. On the basis of numerical analysis of wire drawing process the influence of the value of single draft on inhomogeneity of strain was determined. It was established that in the range of medium single drafts 10-26 % used in drawing process of high carbon steel wires large single drafts cause the increase of their strength properties by deterioration of their plasticity properties. It was demonstrated that the increase of strength properties in wires drawn with larger single drafts is related to the occurrence of higher non-dilatational strain, which cause additional work hardening of material. The theoretical-experimental analysis of drawing of high carbon steel wires enabled evaluation of optimal value of single drafts by which it can be used relatively the most advantageous useful properties of wires. Obtained research results can be applied while designing the production process of high carbon steel wires.


Author(s):  
Evgeny N. Egorov ◽  
Nikolay I. Kol'tsov ◽  
Nikolay F. Ushmarin

The article investigated the influence of various technological additives (zincolet BB 222, lubstab-01 and MA-L22) on the technological properties of the rubber mixture, physical, mechanical and operational characteristics of rubber based on nitrile butadiene caoutchouc BNKS-40AMN. Basic rubber mixture studied included caoutchouc, BC-FF percadox, zinc monomethacrylate, maleide F, triallyl isocyanurate, acetonanil N, MGF-9 and THM-3 oligoester acrylates, carbon black P 514 and other ingredients. The rubber mixture was prepared on laboratory rolls LB 320 160/160 in two stages. At the first stage, BNKS-40AMN caoutchouc was mixed with ingredients and processing aids. As technological additives, zincolet BB 222, lubstab-01 and MA-L22 were used. In the second mixing step, BC-FF percadox and vulcanization coagents were introduced. For the obtained variants of the rubber mixture the vulcanization characteristics were studied on an MDR 3000 Basic rheometer at a temperature of 170 °C. The rubber mixture prepared was vulcanized in a P-V-100-3RT-2-PCD type vulcanizing press at 150 °C for 40 min. Determination of elastic-strength and operational properties of rubber were carried out according to the standards existing for the rubber industry. The oil resistance of the vulcanizates was evaluated by changing their elastic strength after exposure to standard liquid SZHR-1 at a temperature of 125 °C, as well as by changing the mass of the samples after exposure to a mixture of isooctane with toluene at room temperature. It was found that the introduction of technological additives in the rubber compound improves the distribution of carbon black P 514 and powdered ingredients (zinc monomethacrylate, maleide F, triallyl isocyanurate, acetonanil H) in the caoutchouc matrix. Increased elastic strength indicators and their smallest changes after exposure to aggressive hydrocarbon media is characterized a rubber containing technological additive MA-L22. A comparison of technological, elastic-strength properties and resistance to aggressive media for rubbers containing butadiene-nitrile caoutchoucs BNKS-18AMN, BNKS-28AMN and BNKS-40AMN with optimal technological additives for them was done. It has been established that rubber containing BNKS-40AMN and technological additive MA-L22 is characterized by improved vulcanization properties, increased elastic strength indicators and their smallest changes after exposure to aggressive hydrocarbon media.


2019 ◽  
Vol 60 (10) ◽  
pp. 81-87
Author(s):  
Nikolay F. Ushmarin ◽  
◽  
Lyudmila Yu. Tsareva ◽  
Ksenia A. Konnova ◽  
Maria V. Yakimova ◽  
...  

The article investigates the influence of technological additives and peroxides on the properties of two rubber mixtures based on ethylene-propylene caoutchouc of marking SKEPT-40. The main properties were: rheometric (maximum and minimum torques; start, optimum and maximum vulcanization rates; maximum vulcanization rates), physical and mechanical (conditional tensile strength, elongation at break, hardness) and operational (changes in conditional strength at tensile, elongation at break and hardness after aging in air). The resistance of rubbers to the action of high temperatures by methods of differential thermal and thermogravimetric analysis was studied. As technological additives, MA-L22, Struktol WS180, Zincolet BB 222 and Struktol A89 were used. Vulcanizing agents were peroxides: Novoperox BP-40, Percodox BC-FF, Dicumyl Peroxide (DK), Chemanox PX1 and Dicumyl Peroxide DCP 99. The studies were carried out for two rubbers, one of which is intended for the manufacture of molded products, and the second rubber – for sealing profiles. It was shown that the technological additive Zincolet BB 222 increases the vulcanization rate of rubber mixture for molded products. All technological additives used have practically no effect on the conditional tensile strength and hardness vulcanizates of molded products, increasing their elongation at break. The smallest changes in the physical and mechanical properties are characterized by the vulcanizate, which contains the technological additive Zincolet BB 222. Technological additives practically do not affect the process of vulcanization of the rubber mixture and slightly affect the process of destruction of rubber during aging. Of the investigated technological additives Zincolet BB 222 is more conducive to improving the thermal properties of rubber. It has been established that Novoperox BP-40 and Chemanox PX1 peroxides increase the rate of vulcanization of the rubber mixture for sealing profiles. For vulcanizates of this rubber mixture, when Novoperox BP-40 and Chemanox PX1 is replaced with other peroxides, a decrease in the conditional tensile strength, hardness and an increase in the elongation at break are observed. With aging in air, changes in the physicomechanical properties of the vulcanizates of the rubber mixture variants containing Novoperox BP-40 and Chemanox PX1 are insignificant and close to each other.


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