An Experiment Study on the Dynamic Characteristics of Linear Rolling Guide

2011 ◽  
Vol 141 ◽  
pp. 71-75
Author(s):  
Li Bo Zhao ◽  
Ze Yu Weng ◽  
Hong Gang Ding ◽  
Xiao Qing Shen ◽  
Xue Zhe Tang

Linear rolling guide has gained wide application in various CNC machines. As a main joint of the machine tools, it makes great impact on the dynamic characteristics of machine tools. It is therefore necessary to study the dynamic behavior of linear rolling guide. And external load is a factor that affects the dynamic characteristics of linear rolling guide. In this paper experimental approach was used with the aim of studying effects of external load on dynamic behavior of linear rolling guide. The experiment contained some modal tests of linear rolling guide ways when they were loaded forces of different sizes.

2005 ◽  
Vol 128 (1) ◽  
pp. 194-203 ◽  
Author(s):  
Sang Won Lee ◽  
Rhett Mayor ◽  
Jun Ni

Miniaturized machine tools, referred to as mesoscale machine tools (mMTs) henceforth, have been proposed as a way to manufacture micro/mesoscale mechanical components. A thorough study of the dynamic behavior of the mMT is required for the successful development of its machine structure. This paper demonstrates the development of an mMT, the performance evaluation of its mesoscale milling process, and the characterization of its dynamic behavior. The mMT is developed by using an air turbine spindle and three piezoelectric linear stages, and its volumetric size is 150×70×140mm. A series of micro/mesoscale milling experiments are conducted, and the performances in the developed mMT testbed are evaluated. The dynamic characteristics of the mMT can be different from those of conventional machine tools because the mMT is a miniaturized structure and comprises different machine components. Therefore, the effect of the miniaturization of a structure on the change of its dynamic behavior, called scaling law of the structural dynamics, is studied numerically and experimentally. The dynamic characteristics of the developed mMT that are estimated from the scaling law of the structural dynamics are much different from those obtained from an experimental modal analysis, and the flexible joints of the developed mMT are mainly responsible for this significant difference. Therefore, the joint dynamics of the mMT are studied by introducing an equivalent lumped parameter model, thus enabling simple identification of the joint dynamics and the effective modification of its critical joints to enhance a machining performance.


2011 ◽  
Vol 52-54 ◽  
pp. 989-994
Author(s):  
Xiao Peng Li ◽  
Wei Nie ◽  
Bang Chun Wen

Linear rolling guide is one of the most essential parts of the NC modern machine tools, and they play a significant supporting and guiding role in machine tools components. Especially, the joint surface between guides has great influence on machine's dynamic characteristics. According to this, in this work, taken the Japanese THK Corporation's SNS35LR rolling guide as specific study object, the finite element model of guide pair has been established with the joint surface influence considered. And by the method of the theoretical analysis with the experimental confirmation combined; the dynamic characteristics of the linear rolling guide pair's were studied relatively. Thus, the theoretical model and the finite element model established in this paper can be confirmed by the experiment. It has been found that the theoretical models established are consistent with the results of experiment. This study results can provide useful guidance for the dynamic analysis and the structure optimization of CNC machine tools, and numerical simulation in engineering and design in the development of such machines with rolling guide used.


2015 ◽  
Vol 105 (05) ◽  
pp. 263-268
Author(s):  
P. H. Nebeling

Das dynamische Verhalten von Werkzeugmaschinen ist für die Stabilität während der Bearbeitung sowie die Qualität der erzeugten Werkstücke von besonderer Bedeutung. Ein Einflussfaktor darauf ist die Dämpfung. Im Bereich der Maschinengestelle kommen seit langer Zeit unterschiedliche Materialien zum Einsatz. In diesem Fachbeitrag werden die Dämpfungskennwerte unterschiedlicher Gestellwerkstoffe an geometrisch gleichen Proben vergleichend gegenübergestellt. Als weitere Kenngröße wurde die Lage der (1. Biege-) Eigenfrequenz als Maß für die massebezogene dynamische Steifigkeit verwendet. Die Effekte beim Übergang von einfachen Bauteilen zu komplexen Strukturen runden den Fachartikel ab.   The dynamic behaviour of machine tools is of great importance for stability and quality of the machined work pieces. One influencing factor in this area is damping. In the field of machine bases different materials have been use since long time. In this article the damping values of different materials with equal geometric properties are compared. As further parameter the first bending Eigenfrequency as dimension for mass related stiffness is use. The transition from simple components to complex structures is touched at the end of the paper.


2018 ◽  
Vol 8 (10) ◽  
pp. 1779 ◽  
Author(s):  
Xinnan Liu ◽  
Jianjun Wang ◽  
Weijie Li

This paper presents the dynamic analytical solution of a piezoelectric stack utilized in an actuator and a generator based on the linear piezo-elasticity theory. The solutions for two different kinds of piezoelectric stacks under external load were obtained using the displacement method. The effects of load frequency and load amplitude on the dynamic characteristics of the stacks were discussed. The analytical solutions were validated using the available experimental results in special cases. The proposed model is able not only to predict the output properties of the devices, but also to reflect the inner electrical and mechanical components, which is helpful for designing piezoelectric actuators and generators in a comprehensive manner.


Author(s):  
Luyi Han ◽  
◽  
Riliang Liu

A propeller blade, as a typical example of low-rigidity components, is prone to chatter and deformation in machining process, especially when large material removal is applied. In order to foresee the problems and then optimize the process, identification of the dynamic behavior of the workpiece is of great importance. This paper studies the dynamic characteristics of the workpiece in the machining process from plate to propeller blade using Finite Element Method. The results show that the time-varying natural frequencies of the workpiece decrease gradually at the beginning steps of the process due to the influence of material removal, and increases afterwards influenced by the geometry of the blade.


Author(s):  
Xun Xu

The introduction of CNC machines has radically changed the manufacturing industry. Curves are as easy to cut as straight lines, complex 3-D structures are relatively easy to produce, and the number of machining steps that required human action has dramatically reduced. With the increased automation of manufacturing processes with CNC machining, considerable improvements in consistency and quality can be achieved. CNC automation reduced the frequency of errors and provided CNC operators with time to perform additional tasks. CNC automation also allows for more flexibility in the way parts are held in the manufacturing process and the time required to change the machine to produce different components. In a production environment, a series of CNC machines may be combined into one station, commonly called a “cell”, to progressively machine a part requiring several operations. CNC controller is the “brain” of a CNC machine, whereas the physical configuration of the machine tool is the “skeleton”. A thorough understanding of the physical configuration of a machine tool is always a priority for a CNC programmer as well as the CNC machine tool manufacturers. This chapter starts with a historical perspective of CNC machine tools. Two typical types of CNC machine tools (i.e. vertical and horizontal machining centres) are first discussed. Tooling systems for a CNC machine tool are integral part of a CNC system and are therefore elaborated. Also discussed are the four principal elements of a CNC machine tool. They are machine base, machine spindle, spindle drive, and slide drive. What letter should be assigned to a linear or rotary axis and what if a machine tool has two sets of linear axes? These questions are answered later in the chapter. In order for readers to better comprehend the axis and motion designations, a number of machine tool schematics are given.


2018 ◽  
Vol 224 ◽  
pp. 01101 ◽  
Author(s):  
Liliya I. Martinova ◽  
Nikolay N. Fokin

The tendencies in the development of part programs for CNC machine tools are considered, the used programming methods are analysed, and the compatibility problem of interactive programming systems is proved. An approach is proposed with the use of canned cycles, which allows to unify the process of dialog programming for machines with CNC systems from different manufacturers. Practical aspects of creating part programs in dialog mode for machines equipped with CNC systems Siemens, Fanuc, Heidenhain, AxiOMA Control and Balt-Systems are presented.


Author(s):  
Katsuhide Fujita ◽  
Takashi Saito ◽  
Mitsugu Kaneko

When agricultural machines are operated on pavements, the vibration and noise caused by the interaction between the tire lugs and the road surface are inevitable. In conventional studies, it is considered that the dynamic behavior of a rolling agricultural tire is influenced by the vibration characteristics of the tire. Resonance occurs when the lug excitation frequency of the tire, which is defined as the lug number multiplied by the number of revolutions of the tire, becomes equal to the natural frequency of the tire. In other words, the rolling tire shows large vibrations in the direction of the natural mode corresponding to the natural frequency of the tire. However, in the conventional equipment, the diameter of the drum is smaller than that of the tire. Therefore, the real running condition on the road was not realized by the rolling test using the conventional equipment. In this study, a new equipment is produced to realize the running condition in the rolling test. The dynamic and vibratory characteristics of operating agricultural machine are investigated by using this new equipment. The obtained results are compared to the conventional ones and the influence of the running condition on dynamic characteristics of rolling tire is investigated.


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