Pass Design of Finishing Mill Group of Angle Iron and Finite Element Simulation of Rolling Process

2012 ◽  
Vol 151 ◽  
pp. 222-225
Author(s):  
Tian Xiang Liu ◽  
Ji Jun Zhang ◽  
Xin Yu Jia
Keyword(s):  
Finite Element ◽  
Rolling Force ◽  
Rolling Process ◽  
Force Curve ◽  
Pass Design ◽  
Finite Element Software ◽  
Edge Angle ◽  
Angle Iron ◽  
Element Simulation ◽  
Finishing Mill

In this paper, the passes of 25 # equilateral edge angle iron finishing mill group were designed, which included finished product pass K1, and the intermediate passes K2、K3、K4, also the finite element software ANSYS / LS-DYNA was applied for three passes rolling process simulation to verify the rationality of passes design, and the rolling force curve was simulated. It offers a reference for of 25 # angle iron processing.

Finite Element Simulation of the Hot-Rolling Process of Titanium Alloy Bar

2010 ◽  
Vol 145 ◽  
pp. 181-186 ◽  
Author(s):  
Mwi Rong Shuai ◽  
Qing Xue Huang ◽  
Yan Chun Zhu
Keyword(s):  
Finite Element ◽  
Titanium Alloy ◽  
Rolling Force ◽  
Engineering Application ◽  
Rolling Process ◽  
Theoretical Research ◽  
Stress Distributions ◽  
Finite Element Software ◽  
Element Simulation ◽  
Deformation Area

In order to overcome the drawbacks in the process of the titanium alloy, the authors propose to produce this kind of bar by Y-type rolling mill. The deforming process of titanium alloy has been simulated dynamically using MSC.Marc finite element software. The stress, strain, temperature and residual stress distributions of deformation area have been analyzed. The rolling force and torque have been obtained. The model could provide the foundation for further theoretical research and engineering application of titanium alloy bar rolling process.

Dynamic Response Analysis of Tandem Rolling Mill in Rolling Process

2018 ◽  
Vol 764 ◽  
pp. 391-398
Author(s):  
Xing Han ◽  
Lian Jin Li
Keyword(s):  
Finite Element ◽  
Dynamic Response ◽  
Rolling Mill ◽  
Rolling Force ◽  
Rolling Process ◽  
Steel Pipe ◽  
Response Analysis ◽  
Dynamic Response Analysis ◽  
Finite Element Software ◽  
Seamless Steel

Due to the influence of rolling force fluctuations, tube size changes and material uniformity and other factors, vibration and other phenomenon inevitably occur in the rolling process of tandem rolling mill. This vibration has a great impact on the dynamic stability of the mill and rolling reduction, and will significantly reduce the dimensional accuracy and surface quality of seamless steel pipe. In this paper, the non-linear finite element software ABAQUS is used to simulate the rolling process of seamless steel pipe. First, rolling force of the first frame with the maximum rolling force of PQF rolling mill is calculated. The reliability of rolling force calculated by the finite element method is verified by the test experiment. The dynamic response analysis of the roll is carried out to obtain the dynamic response curve of the roll in the rolling state and to provide technical support for the rolling schedule with the calculated rolling force being the load.

scholarly journals Multiscale Finite Element Simulation of Forming Processes Based on Crystal Plasticity

2014 ◽  
Vol 611-612 ◽  
pp. 545-552
Author(s):  
Komi Soho ◽  
Farid Abed Meraim ◽  
Xavier Lemoine ◽  
Hamid Zahrouni
Keyword(s):  
Finite Element ◽  
Crystal Plasticity ◽  
Texture Evolution ◽  
Constitutive Models ◽  
Rolling Process ◽  
Finite Element Software ◽  
Software Packages ◽  
Element Simulation ◽  
Coupling Strategy ◽  
Strain Paths

For the numerical simulation of sheet metal forming processes, the commercial finite element software packages are among the most commonly used. However, these software packages have some limitations; in particular, they essentially contain phenomenological constitutive models and thus do not allow accounting for the physical mechanisms of plasticity that take place at finer scales as well as the associated microstructure evolution. In this context, we propose to couple the Abaqus finite element code with micromechanical simulations based on crystal plasticity and a self-consistent scale-transition scheme. This coupling strategy will be applied to the simulation of rolling processes, at different reduction rates, in order to estimate the evolution of the mechanical properties. By following some appropriately selected strain paths (i.e., strain lines) along the rolling process, one can also predict the texture evolution of the material as well as other parameters related to its microstructure. Our numerical results are compared with experimental data in the case of ferritic steels produced by ArcelorMittal.

Thermal Mechanical Coupled 3D Finite Element Simulation of Large H-Beam in Hot Rolling Process

2013 ◽  
Vol 281 ◽  
pp. 484-489
Author(s):  
Pei Qi Wang ◽  
Qin He Zhang ◽  
Bao Tian Dong ◽  
Ru Po Ma
Keyword(s):  
Finite Element ◽  
Rolling Force ◽  
Element Model ◽  
Rolling Process ◽  
Forming Process ◽  
Beam Production ◽  
Element Simulation ◽  
Simulation Results ◽  
Explicit Solver ◽  
H Beam

In order to research the forming process of H-beam, based on the large H-beam production line of HN600x200, the Standard and Explicit solver of ABAQUS are synthetically used to establish finite element model for rolling process and inter-pass thermolysis process. The reciprocation multi-pass rolling process simulation procedure based on the re-meshing technology is used to simulate the whole production process form blanks to finish products, and the continuity of data is ensured. Based on the simulation results, the deformation and rolling force of the roller as well as the metal flowing law and temperature field of workpiece are discussed emphatically. The results clearly show that the displacement of roller contains the elastic deformation and the deflection, and the counterforce of left adds to the counterforce of right is about equal to the resultant force. The simulation results are compared with the measuring results, which proves the correctness of simulation.

Application of Mass Scaling Technology in Steel Tube Rolling by Finite Element Simulation

2014 ◽  
Vol 887-888 ◽  
pp. 1139-1142
Author(s):  
Ning Pang ◽  
Zhi Yi Zhao
Keyword(s):  
Finite Element ◽  
Rolling Force ◽  
Element Model ◽  
Rolling Process ◽  
Steel Tube ◽  
Scaling Factor ◽  
Tube Rolling ◽  
Mass Scaling ◽  
Element Simulation ◽  
Operation Platform

Based on Abaqus/Explicit operation platform, a finite element model of Yantai Baosteel Φ460mm PQF mill was established to study the mass scaling factors influence of the rolling process. The experimental results show that mass scaling factor has smaller impact on the temperature. Distortion of rolling force and Mises stress gradually occurs with the increase of mass scaling factor. Under the premise of ensuring the calculation accuracy, a best mass scaling factor is found to improve the computational efficiency of the model.

Finite Element Simulation Analysis of Cold Rolling Process for Stainless Steel Tube

2012 ◽  
Vol 182-183 ◽  
pp. 1494-1498
Author(s):  
Yong Hua Li ◽  
Tao Fan ◽  
Xin Jun Liang
Keyword(s):  
Finite Element ◽  
Stainless Steel ◽  
Cold Rolling ◽  
Finite Element Simulation ◽  
Rolling Process ◽  
Steel Tube ◽  
Stainless Steel Tube ◽  
Flow Rule ◽  
Finite Element Software ◽  
Element Simulation

The 3D finite element simulation of three-roller cold rolling model for stainless steel tube was established using finite element software MSC. Marc. The metal flow rule of contact deformation zone, the distributions of equivalent stress and strain were analyzed. The experiment of cold rolling process was carried out based on the technical parameters of the simulation.

Research on Thermally Induced Deformation of Reinforcing Plate Based on Finite Element Simulation

2012 ◽  
Vol 197 ◽  
pp. 139-143
Author(s):  
Hua Bai ◽  
Yi Du Zhang
Keyword(s):  
Finite Element ◽  
Ambient Temperature ◽  
Finite Element Simulation ◽  
Temperature Change ◽  
Large Scale ◽  
Machining Process ◽  
Reinforcement Structure ◽  
Thermally Induced ◽  
Finite Element Software ◽  
Element Simulation

The change of ambient temperature will cause deformation during the machining process of large-scale aerospace monolithic component. Based on finite element simulation, thermally induced deformation of reinforcing plate is studied in such aspects as reinforcement structure, clamping method and temperature change, and contact function in finite element software is used to simulate the unilateral constraint between workpiece and worktable. The results indicate that reinforcing plate will produce warping deformation due to the change of ambient temperature. Different reinforcement structures and clamping methods have important influence on the deformation positions and degrees, and the deformation is proportional to the temperature change.

A pragmatic approach for the evaluation of depth-sensing indentation in the self-similar regime

2021 ◽  
pp. 1-24
Author(s):  
Hamidreza Mahdavi ◽  
Konstantinos Poulios ◽  
Christian F. Niordson
Keyword(s):  
Finite Element ◽  
Element Model ◽  
Depth Sensing ◽  
Finite Element Software ◽  
Element Simulation ◽  
Unique Material ◽  
Reverse Analysis ◽  
Supplementary Material ◽  
Two Parameters ◽  
Force Displacement

Abstract This work evaluates and revisits elements from the depth-sensing indentation literature by means of carefully chosen practical indentation cases, simulated numerically and compared to experiments. The aim is to close a series of debated subjects, which constitute major sources of inaccuracies in the evaluation of depth-sensing indentation data in practice. Firstly, own examples and references from the literature are presented in order to demonstrate how crucial self-similarity detection and blunting distance compensation are, for establishing a rigorous link between experiments and simple sharp-indenter models. Moreover, it is demonstrated, once again, in terms of clear and practical examples, that no more than two parameters are necessary to achieve an excellent match between a sharp indenter finite element simulation and experimental force-displacement data. The clear conclusion is that reverse analysis methods promising to deliver a set of three unique material parameters from depth-sensing indentation cannot be reliable. Lastly, in light of the broad availability of modern finite element software, we also suggest to avoid the rigid indenter approximation, as it is shown to lead to unnecessary inaccuracies. All conclusions from the critical literature review performed lead to a new semi-analytical reverse analysis method, based on available dimensionless functions from the literature and a calibration against case specific finite element simulations. Implementations of the finite element model employed are released as supplementary material, for two major finite element software packages.

The Simulation of Stem Cutting and Parameter Optimization for Power Station Valve

2013 ◽  
Vol 820 ◽  
pp. 151-156
Author(s):  
S.H. Zou ◽  
H.L. Wang ◽  
C.X. Yang ◽  
Y.P. Shi ◽  
J.H. Ge
Keyword(s):  
Finite Element ◽  
Finite Element Simulation ◽  
Cutting Temperature ◽  
Adaptive Meshing ◽  
Finite Element Software ◽  
Valve Stem ◽  
Element Simulation ◽  
Adaptive Meshing Technique ◽  
Proper Material ◽  
Material Constitutive Equation

We expound the finite element simulation and the key points of metal turning by the material properties of the stem in this paper, and select the proper material constitutive equation, then use the adaptive meshing technique, and then finite element modeling was carried out on the valve stem in the professional finite element software Advantedge FEM. The optimization scheme we designed of finite element simulation for the valve stem through the finite element software Advantedge FEM, and we research the influence of the amount of feed and speed cutting process about the cutting force and the cutting temperature.

Three Dimensional Finite Element Analysis of Reinforced Concrete Rectangular-Sectioned Aqueduct

2013 ◽  
Vol 644 ◽  
pp. 358-361
Author(s):  
Dong Yu Ji
Keyword(s):  
Finite Element ◽  
Reinforced Concrete ◽  
Simulation Analysis ◽  
Three Dimensional ◽  
Element Analysis ◽  
Finite Element Software ◽  
Operating Process ◽  
Element Simulation ◽  
Dimensional Finite Element ◽  
Three Dimensional Finite Element

This paper adopts general finite element software to carry out three-dimensional finite element simulation analysis for Huizeli reinforced concrete rectangular-sectioned aqueduct. Considering four combination cases in aqueduct’s construction and operating process, researching variation laws of the aqueduct’s stress and displacement. Analysis results show that design scheme of Huizeli reinforced concrete rectangular-sectioned aqueduct is reasonable, it can meet design requirements. Analysis results provide some theory references for design of reinforced concrete rectangular-sectioned aqueduct.

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