Selected Testing for Rapid Prototyping Technology Operation

2013 ◽  
Vol 308 ◽  
pp. 25-31 ◽  
Author(s):  
Ludmila Novakova-Marcincinova ◽  
Jozef Novak-Marcincin

This paper deals with basic knowledge and problems in area of Rapid Prototyping (RP) technology operation focused on used material testing and operation optimization from economical aspects of view. It belongs to progressive methods of model creation based on geometry obtained from CAD environment with application possibilities in different industrial spheres. Chapters are focused on optimization of Rapid Prototyping preparation and operation process. There also is algorithm that leads to selection of suitable RP operation settings. Utilization of algorithm is presented on case of part production with use of UPrint device and Catalyst software, system created for utilization of Fused Deposition Modelling (FDM) technology.

2013 ◽  
Vol 581 ◽  
pp. 292-297 ◽  
Author(s):  
Ludmila Novakova-Marcincinova ◽  
Jozef Novak-Marcincin ◽  
Miroslav Janak

Rapid Prototyping (RP) can be defined as a group of techniques used to quickly fabricate a scale model of a part or assembly using three-dimensional computer aided design (CAD) data. What is commonly considered to be the first RP technique, Stereolithography, was developed by 3D Systems of Valencia, CA, USA. In this contribution are presented basic characteristics and problems in area of technology of Rapid Prototyping with use of Fused Deposition Modelling. It belongs to methods of precision model creation based on geometry obtained from CAD environment. Chapters are focused on optimization of FDM technology preparation process with aim of maximal precision of the parts. There also is algorithm that leads to selection of suitable settings for these problems. There are outputs in form of graph and tables accumulating information directly affecting precision aspects of manufacturing.


Pharmaceutics ◽  
2021 ◽  
Vol 13 (9) ◽  
pp. 1524
Author(s):  
Sadikalmahdi Abdella ◽  
Souha H. Youssef ◽  
Franklin Afinjuomo ◽  
Yunmei Song ◽  
Paris Fouladian ◽  
...  

Three-dimensional (3D) printing is among the rapidly evolving technologies with applications in many sectors. The pharmaceutical industry is no exception, and the approval of the first 3D-printed tablet (Spiratam®) marked a revolution in the field. Several studies reported the fabrication of different dosage forms using a range of 3D printing techniques. Thermosensitive drugs compose a considerable segment of available medications in the market requiring strict temperature control during processing to ensure their efficacy and safety. Heating involved in some of the 3D printing technologies raises concerns regarding the feasibility of the techniques for printing thermolabile drugs. Studies reported that semi-solid extrusion (SSE) is the commonly used printing technique to fabricate thermosensitive drugs. Digital light processing (DLP), binder jetting (BJ), and stereolithography (SLA) can also be used for the fabrication of thermosensitive drugs as they do not involve heating elements. Nonetheless, degradation of some drugs by light source used in the techniques was reported. Interestingly, fused deposition modelling (FDM) coupled with filling techniques offered protection against thermal degradation. Concepts such as selection of low melting point polymers, adjustment of printing parameters, and coupling of more than one printing technique were exploited in printing thermosensitive drugs. This systematic review presents challenges, 3DP procedures, and future directions of 3D printing of thermo-sensitive formulations.


2018 ◽  
Vol 184 ◽  
pp. 02013
Author(s):  
Tamás Templom ◽  
Timotei István Erdei ◽  
Zsolt Molnár ◽  
Edwin Shaw ◽  
Géza Husi

The pinnacle of 3D printing is its effect on the field of rapid prototyping. The major advantage comes from the fact that designers can quickly materialize a part or object, which then could be tested in practice, and can be effortlessly modified if needed. This obviously cuts the development expenses and time by a significant percent. Moreover, it’s possible to create complex and precise shapes with the technology, which would take more time and would be resource intensive if done by older methods, for example manual or automatic machining.


2010 ◽  
Vol 441 ◽  
pp. 155-179 ◽  
Author(s):  
Ulrike Deisinger

For tissue regeneration in medicine three-dimensional scaffolds with specific characteristics are required. A very important property is a high, interconnecting porosity to enable tissue ingrowth into the scaffold. Pore size distribution and pore geometry should be adapted to the respective tissue. Additionally, the scaffolds should have a basic stability for handling during implantation, which is provided by ceramic scaffolds. Various methods to produce such ceramic 3D scaffolds exist. In this paper conventional and new fabrication techniques are reviewed. Conventional methods cover the replica of synthetic and natural templates, the use of sacrificial templates and direct foaming. Rapid prototyping techniques are the new methods listed in this work. They include fused deposition modelling, robocasting and dispense-plotting, ink jet printing, stereolithography, 3D-printing, selective laser sintering/melting and a negative mould technique also involving rapid prototyping. The various fabrication methods are described and the characteristics of the resulting scaffolds are pointed out. Finally, the techniques are compared to find out their disadvantages and advantages.


2013 ◽  
Vol 464 ◽  
pp. 399-405 ◽  
Author(s):  
Ludmila Novakova-Marcincinova ◽  
Jozef Novak-Marcincin

Rapid Prototyping (RP) presents the automatic production of physical parts using by additive manufacturing technology. The start techniques for Rapid Prototyping became available in the late 1980s and were used to produce models and prototype parts. Today they are used for a much wider range of applications and are even used to manufacture production-quality parts in relatively small numbers. Rapid Prototyping is widely used in the automotive, aerospace, medical, and consumer products industries. In paper is presented process of design product development, product production and testing of products produced by Fused Deposition Modelling rapid prototyping technology.


Author(s):  
Sunpreet Singh ◽  
Rupinder Singh

Investment casting process is known to its capability of producing clear net shape, high-dimensional accuracy and intricate design. Consistent research effort has been made by various researchers with an objective to explore the world of investment casting. Literature review revealed the effect of processing parameters on output parameters of cast specimen. This article highlights the advancements made and proposed at each step of investment casting and its hybridization with other process. Besides, investment casting has always been known to manufacture parts such as weapons, jewellery item, idols and statues of god and goddess since 3000 BC; this article reviews the present applications and trends in combination of rapid prototyping technique as integrated investment casting to serve in medical science. Advancements in shell moulding with incorporation of fibre and polymer, development of alternative feedstock filament to fused deposition modelling are duly discussed. The aim of this review article is to present state of art review of investment casting since 3200 BC. This article is organized as follows: in section ‘Introduction’, introduction to investment casting steps is given along with researches undertaken at each step; in section ‘Rapid prototyping technique’, background is given on the concept of rapid prototyping technique by examining the various approaches taken in the literature for defining rapid prototyping technique; section ‘Biomedical applications of RPT’ presents the medicine or biomedical applications of investment casting and rapid prototyping technique; section ‘Future trends’ provides some perspectives on future research and section ‘Conclusion’ closes the article by offering conclusions.


2015 ◽  
Vol 773-774 ◽  
pp. 267-271
Author(s):  
M. Hashim Rahman ◽  
Mohd Sallehuddin Yusof ◽  
Mohd Halim Irwan Ibrahim ◽  
S.A. Osman

Polymer nanocomposites (PNC) have emerged as new materials which can show significantly enhanced mechanical properties over other polymer based materials through the addition of relatively small amounts of nanoscale additives. Rapid prototyping is impacting biomedical in several important ways. This research aims to investigate the potential of using new polymer nanocomposites (PNC) as a raw material for fused deposition modelling machine (FDM). Here, PNCs materials containing a polyamide (PA) and nanoparticles (<5wt%) will be synthesis by mechanical blending using twin extruder compounder to produce 0.85mm diameter of PNC. Dispersion analysis of the nanoparticles in the polymer matrix will be analyzed during the preparation and synthesis process. Futhermore, molecular binding and mixture structure will be investigated by using XPS analysis & Laser Raman Spectroscopy. Material will be characterized for their thermal properties using DSC and processed using FDM, the commercial rapid prototyping (RP) machine. The RP processing parameters will be established and used to produce test specimens to evaluate the mechanical properties of the PNC.


2014 ◽  
Vol 808 ◽  
pp. 103-108 ◽  
Author(s):  
Harish Kumar Garg ◽  
Rupinder Singh

The impact of Rapid Prototyping (RP) on the future engineering and manufacturing will undoubtedly be widespread .It has variety of applications which include the manufacture of prototypes know as rapid prototyping, tool cores and cavities know as rapid tooling and in the manufacture of patterns for a range of casting processes known as rapid casting. In the proposed research work, fused deposition modeling (FDM) technique of RP will be used for development of a tool for direct application using Rapid tooling. The research work includes development of new hybrid feedstock filament of Fe – Nylon6 composite material for the FDM machine which will be suitable for the machine in its existing setup. The feedstock filament will have the desired mechanical thermal and rheological properties as desired for Rapid Tooling applications. The proposed feedstock material will be ferromagnetic in nature and can find wide application in industrial applications.


2013 ◽  
Vol 740 ◽  
pp. 597-602 ◽  
Author(s):  
Ludmila Novakova-Marcincinova ◽  
Jozef Novak-Marcincin

In this paper are presented information about common and advanced materials used for manufacturing of products by Fused Deposition Modelling (FDM) rapid prototyping technology. In different rapid prototyping technologies the initial state of material can come in either solid, liquid or powder state. The current range materials include paper, nylon, wax, resins, metals and ceramics. In FDM are mainly used as basic materials ABS - Acrylonitrile Butadiene Styrene, polyamide, polycarbonate, polyethylene and polypropylene. Main part of the paper is focused on experimental testing of rapid prototyping materials realized by different research teams and presents outputs of testing of ABS material in FDM technology realized by authors.


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