Fault Analysis and Treatment of CNC Machine Tool Servo System

2013 ◽  
Vol 454 ◽  
pp. 78-81
Author(s):  
Ya Bei Shi ◽  
Sun Yang
Keyword(s):  
Machine Tools ◽  
Fault Location ◽  
Servo System ◽  
Fault Analysis ◽  
Cnc Machine Tools ◽  
System Failure ◽  
Cnc Machine Tool ◽  
Cnc Machine ◽  
Fault Locating ◽  
Fault Mode

The intermediate link of nc systems and machine tools is Servo system. Servo system failure is an important part of the failure of CNC machine tools. Firstly, most common servo system fault mode is introduced from actual work; Secondly, according to fault locating method to determine fault location is discussed; Finally, servo system fault diagnosis example and processing method are introduced.

Modeling and Simulation for Feed Servo System in CNC Machine Tool

2012 ◽  
Vol 510 ◽  
pp. 345-349 ◽  
Author(s):  
Xue Jun Nie
Keyword(s):  
Machine Tool ◽  
Performance Optimization ◽  
Machine Tools ◽  
Transfer Functions ◽  
Servo System ◽  
Simulation Models ◽  
Cnc Machine Tools ◽  
Cnc Machine Tool ◽  
Cnc Machine ◽  
The Relationship

Feed servo system is an important part in CNC machine tool. In order to promote CNC machine tools precision, it is particularly important to enhance the control methods research on feed servo system. In this paper, different mathematical models of CNC machine tools feed servo system in different control modes are established, and their transfer functions are obtained, also the corresponding simulation models are constructed by using Simulink tools under MATLAB environment. Through simulating, the relationship between the systems parameters and the performance of servo system are obtained, some reliable theoretical basis can be achieved for improving and enhancing CNC machine tool servo system performance. Therefore some references for the performance optimization of feed servo system in CNC machine tool are provided.

Application of Ubiquitous Sensor Network in Collection and Analysis of CNC Machine Tool Processing Status Information

2010 ◽  
Vol 455 ◽  
pp. 621-624
Author(s):  
X. Li ◽  
Y.Y. Yu
Keyword(s):  
Machine Tool ◽  
Sensor Network ◽  
Machine Tools ◽  
Thermal Error ◽  
Development Trend ◽  
Cnc Machine Tools ◽  
Cnc Machine Tool ◽  
Cnc Machine ◽  
Status Information ◽  
The Development Trend

Because of the practical requirement of real-time collection and analysis of CNC machine tool processing status information, we discuss the necessity and feasibility of applying ubiquitous sensor network(USN) in CNC machine tools by analyzing the characteristics of ubiquitous sensor network and the development trend of CNC machine tools, and application of machine tool thermal error compensation based on USN is presented.

scholarly journals On the Application of Impeller in Multi Axis CNC Machine Tools

2021 ◽  
Vol 2066 (1) ◽  
pp. 012113
Author(s):  
Weiwen Ye
Keyword(s):  
Machine Tool ◽  
Machine Tools ◽  
Complex Surface ◽  
Machining Process ◽  
Cnc Machine Tools ◽  
Cnc Machine Tool ◽  
Cnc Machine ◽  
Surface Processing ◽  
The Third ◽  
Machining Characteristics

Abstract Multi axis CNC machine tool has good linkage processing effect. Through the application of integral impeller in CNC machine tools, to improve the adaptability of CNC machine tools to complex surface processing parts, to improve the accuracy of multi axis CNC machine tools. The first part of this paper introduces the integral impeller and its machining characteristics; the second part introduces the basic NC machining process of integral impeller; the third part discusses the application of impeller in multi axis CNC machine tools from the creation of guide track, the simulation of integral impeller, software processing and generation. The purpose is to provide some reference for the processing and production of integral impeller.

CNC Machine Tools

2009 ◽  
pp. 165-187 ◽  
Author(s):  
Xun Xu
Keyword(s):  
Machine Tool ◽  
Machine Tools ◽  
Manufacturing Industry ◽  
Human Action ◽  
Cnc Machining ◽  
Cnc Machine Tools ◽  
Cnc Machine Tool ◽  
Cnc Machine ◽  
Cnc Machines ◽  
Time Required

The introduction of CNC machines has radically changed the manufacturing industry. Curves are as easy to cut as straight lines, complex 3-D structures are relatively easy to produce, and the number of machining steps that required human action has dramatically reduced. With the increased automation of manufacturing processes with CNC machining, considerable improvements in consistency and quality can be achieved. CNC automation reduced the frequency of errors and provided CNC operators with time to perform additional tasks. CNC automation also allows for more flexibility in the way parts are held in the manufacturing process and the time required to change the machine to produce different components. In a production environment, a series of CNC machines may be combined into one station, commonly called a “cell”, to progressively machine a part requiring several operations. CNC controller is the “brain” of a CNC machine, whereas the physical configuration of the machine tool is the “skeleton”. A thorough understanding of the physical configuration of a machine tool is always a priority for a CNC programmer as well as the CNC machine tool manufacturers. This chapter starts with a historical perspective of CNC machine tools. Two typical types of CNC machine tools (i.e. vertical and horizontal machining centres) are first discussed. Tooling systems for a CNC machine tool are integral part of a CNC system and are therefore elaborated. Also discussed are the four principal elements of a CNC machine tool. They are machine base, machine spindle, spindle drive, and slide drive. What letter should be assigned to a linear or rotary axis and what if a machine tool has two sets of linear axes? These questions are answered later in the chapter. In order for readers to better comprehend the axis and motion designations, a number of machine tool schematics are given.

An Implementation of Intelligent CNC Machine Tools

2010 ◽  
Vol 44-47 ◽  
pp. 557-561 ◽  
Author(s):  
Chen Sheng Wang ◽  
Tjamme Wiegers ◽  
Joris S.M. Vergeest
Keyword(s):  
Machine Tool ◽  
Machine Tools ◽  
Tool Design ◽  
Cnc Machine Tools ◽  
Preliminary Evaluation ◽  
Machining Efficiency ◽  
Cnc Machine Tool ◽  
Cnc Machine ◽  
Machine Tool Design ◽  
Cnc Lathe

Improving the machining efficiency of CNC machine tools by introducing intelligence is now gaining more attention from both researchers and entrepreneurs. Based on the assessment of existing strategy of intelligent machine tool design, an implementation and preliminary evaluation of an intelligent CNC lathe has been reported in this paper. Techniques discussed in this paper are expected to benefit CNC machine tool researchers and designers in terms of the development of intelligent CNC machine tools.

The Study on 5-DOF CNC Machine Tool Motion

2014 ◽  
Vol 494-495 ◽  
pp. 448-451
Author(s):  
Jia Zheng Wei
Keyword(s):  
Machine Tool ◽  
Trajectory Planning ◽  
Machine Tools ◽  
Cnc Machine Tools ◽  
Cnc Machine Tool ◽  
Cnc Machine ◽  
Motion Error ◽  
Tool Motion ◽  
Error Motion

The 5-DOF CNC machine tools motion error, motion space simulation and interference are analyzed. The tool machine dynamic and static interference, trajectory planning are discussed, which realizes the parts manufacturability and processing rationality.

The Effects of Tuning Controller Gains for Servo Feed Unit Positioning Accuracy

2011 ◽  
Vol 317-319 ◽  
pp. 1974-1978
Author(s):  
Ling Lin Kong ◽  
Duan Neng Li ◽  
Ke Li
Keyword(s):  
Machine Tools ◽  
Laser Interferometer ◽  
Servo System ◽  
Pi Controller ◽  
Cnc Machine Tools ◽  
Cnc Machine ◽  
Positioning Accuracy ◽  
Ac Servo ◽  
And Control ◽  
Feed Unit

Positioning accuracy of servo feed unit makes an important effect to processing precision in CNC machine tools. The effects in positioning accuracy mainly are the precisions of mechanism and servo system. And the actions of tuning controller gains should directly affect the servo system precision. This paper, a servo system model and its P/PI controller has been formulated and simulated, using an AC servo feed unit as a tested. Through tuning gains of P/PI controller, analyses and control the effects for the feed unit positioning accuracy. Ultimately, experiments have been carried out to test feed unit by laser interferometer. Its shows that tuning gains of P/PI controller, which given in paper, has effectively improved the positioning accuracy of servo feed unit.

scholarly journals Positioning Errors Measurement of CNC Machine Tools Based on J-DBB Method

2021 ◽  
Vol 11 (24) ◽  
pp. 11770
Author(s):  
Tao Sun ◽  
Wen Wang ◽  
Zhanfeng Chen ◽  
Yewen Zhu ◽  
Kaifei Xu ◽  
...  
Keyword(s):  
Machine Tool ◽  
Machine Tools ◽  
Degree Of Freedom ◽  
Ball Screw ◽  
Cnc Machine Tools ◽  
Positioning Error ◽  
Cnc Machine Tool ◽  
Spherical Joint ◽  
Cnc Machine ◽  
Positioning Errors

Due to the errors of the servo system and the errors of the ball screw drive system, the positioning errors inevitably occur in the process of CNC machine tools. The measurement of traditional equipment is limited by a fixed measurement radius and a single degree of freedom, which can only be measured within a fixed plane. In this paper, four different positioning errors of CNC machine tools are first measured at full scale by using J-DBB (a modified double ball bar with one spherical joint connecting two bars) method. The J-DBB device uses a three-degree-of-freedom spherical joint as a connecting part, which realizes that the measurement radius can be continuously changed, and the measurement space is a spatial sphere. First, the principle of the J-DBB method is briefly introduced. Next, four typical positioning errors of CNC machine tools are analyzed and examined, which contain the uniform contraction error of ball screw and linear grating, periodic error of the ball screw and linear grating, interference of measurement devices error, and opposite clearance error. In the end, the trajectories of the CNC machine tool spindle with a single positioning error are simulated by using the J-DBB method. The results reveal that this method can be used for the positioning error of machine tools, which helps to better understand the spatial distribution of CNC machine tool errors and provides guidance for the reasonable selection of working areas to improve the machining accuracy of parts.

Application of SCM and PLC Technology in CNC Machine Tool

2014 ◽  
Vol 687-691 ◽  
pp. 22-25
Author(s):  
Chen Bo Zhao
Keyword(s):  
Machine Tool ◽  
Control Systems ◽  
High Precision ◽  
Industrial Production ◽  
Machine Tools ◽  
Rapid Development ◽  
Cnc Machine Tools ◽  
Cnc Machine Tool ◽  
Cnc Machine ◽  
Efficiency And Reliability

With the rapid development of the mechanical and electrical industry, enterprises are increasingly concerned about the degree of precision CNC machine tools. The traditional CNC machine can only perform simple parts processing operations, gradually exposing the shortcomings of high precision parts. To solve this problem, in this paper, we propose that combined SPCE061A SCM and MASTER-K10S PLC, to improve the function and precision of CNC machine tool control systems, and promote the efficiency and reliability of industrial production.

The Development of DNC Transfer Software Used in CNC Machine Tools

2011 ◽  
Vol 141 ◽  
pp. 550-553 ◽  
Author(s):  
Jing Bin Xun ◽  
Gang Wang ◽  
Zhi Feng Qiao ◽  
Yan Yu Ding ◽  
Xiang Gui Ling ◽  
...  
Keyword(s):  
Machine Tools ◽  
Serial Communication ◽  
Production Costs ◽  
Practical Significance ◽  
Cnc Machine Tools ◽  
Cnc Machine Tool ◽  
Cnc Machine ◽  
Overall Design ◽  
Communication Techniques ◽  
Manufacturing Efficiency

The network manufacturing technology of CNC machine tools can greatly increase their manufacturing efficiency, reduce production costs, enhance competitiveness and has significant practical significance. The paper studied the communication techniques used in CNC machine tool, took the programs developed in the practical application for example, described the process of preparing the application serial communication, completed the overall design of the structure of DNC system.

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