Simulation and Analysis on Load-Sensing Swash Plate Piston Pumps Based on AMESim

2014 ◽  
Vol 631-632 ◽  
pp. 723-727 ◽  
Author(s):  
Lan Tang ◽  
Zhuo Qing Li ◽  
Tao Tao Gao

Relations between different parts are analyzed based on the structure of load-sensing swash plate piston pump. The models of piston pump and the servomechanism are set up by AMESim and connected with load-sensing steering system. The pressure and flow rate response under different rotation speed without priority valve is researched. The result shows such piston pump model can always response quickly and provide reasonable pressure and flow rate that fit the steering demands.

Author(s):  
Zhiru Shi ◽  
Gordon Parker ◽  
Jonathan Granstrom

Variable displacement, swash-plate controlled, axial-piston pumps are widely used in applications that require high pressure and variable flow rates. The pump consists of a rotating barrel assembly that houses several pistons in a circular array. A swash-plate is used to control the displacement of the pistons to adjust the output flow of hydraulic fluid. As the barrel rotates, the pistons slide along the angled swash-plate and draw oil from the supply and then discharge oil into the high pressure circuit. This results in an almost constant output flow rate. This paper analyzes the kinematics of a pump based on its geometry dependent characteristics. The analysis assumes an idealized case in which there is no oil leakage and the fluid is considered to be incompressible. It is revealed through the analysis that the piston displacement and the pump output flow are slightly increased by using a conical barrel. Instantaneous and mean flow rate equations are used to describe the output flow characteristics and flow ripple effect. The output flow rate ripple profile is found to be a function of both swash-plate angle and the conical barrel angle. A term defined as the flow rate uniformity coefficient is used to better quantify the flow ripple phenomenon. A frequency analysis is performed on the output flow rate and an additional order is found to be present when using a conical barrel pump versus one with a cylindrical barrel when the pumps have an odd number of pistons. Conical barrel piston pumps are found to have a slight increase in piston displacement, velocity, and acceleration relative to the rotating barrel frame of reference over a pump with a cylindrical barrel. This translates into an increase in the output flow rate for a conical piston pump under the same operating conditions. The conical barrel is also found to have a reduction in the rotational inertia allowing for faster angular acceleration. The presence of an extra order from a frequency analysis for a conical pump with an odd number of pistons has the potential to cause unwanted noise or vibration to the structure or components attached to the pump.


Author(s):  
Shengdun Zhao ◽  
Tong Guo ◽  
Yanghuiwen Yu ◽  
Peng Dong ◽  
Chen Liu ◽  
...  

This paper proposed a novel double-row radial piston pump. In this pump, the transformation from the rotation of the shaft to the reciprocation of the piston is realized by a pentagon mechanism, and the oil is distributed by check valves, which are integrally designed on the pump body. Theoretical calculation demonstrated that this improved design can substantially reduce the force on the main shaft of pump. The formulas of instantaneous flow rate and fluctuation coefficient of the pump are deduced. For studying the working characteristics of the pump further, a prototype was manufactured and tested. Results show that when the rotation speed is over 125 r/min, the performances of pump prototype are qualified, the fluctuation rate is limited to 20% and the volumetric efficiency can reach 90%. Moreover, the pump was disassembled after 100 h of service and the wear condition was checked. Except for the pentagon which has indentation on the surface, the components of the pump are all kept intact.


2018 ◽  
Vol 11 (1) ◽  
pp. 55-69 ◽  
Author(s):  
Giancarlo Chiatti ◽  
Ornella Chiavola ◽  
Fulvio Palmieri ◽  
Roberto Pompei

Background:The paper deals with a diesel common rail nozzle in which a novel orifice layout is implemented.Objective:Its influence on the nozzle mechanical-hydraulic behavior and on the spray shape transient development is experimentally investigated.Methods:In the research, a solenoid injector for light duty diesel engines is equipped with the novel nozzle prototype and tested. The prototype layout is described, pointing out the features of the nozzle orifices, in which a Slot cross-section is adopted; the investigation is accomplished extending the hydraulic tests and the spray visualizations to a reference nozzle with standard holes. The influence of the hole layout on the mechanical-hydraulic behavior of the nozzle is assessed by experimental analysis based on the rate of injection measurement, in comparison with the reference nozzle. Once the hydraulic behavior of the novel nozzle has been characterized in terms of mass flow rate, the slot influence on the spray shape is assessed analyzing the macroscopic features such as the penetration distance and the spray angle, in non evaporative conditions. The study is carried out under transient injection conditions, for different injection pressures, up to 1400 bar.Results:The results on spray characteristics also provide reference information to set up spray models suited to take the Slot orifice into account.


2021 ◽  
Author(s):  
Thad Nosar ◽  
Pooya Khodaparast ◽  
Wei Zhang ◽  
Amin Mehrabian

Abstract Equivalent circulation density of the fluid circulation system in drilling rigs is determined by the frictional pressure losses in the wellbore annulus. Flow loop experiments are commonly used to simulate the annular wellbore hydraulics in the laboratory. However, proper scaling of the experiment design parameters including the drill pipe rotation and eccentricity has been a weak link in the literature. Our study uses the similarity laws and dimensional analysis to obtain a complete set of scaling formulae that would relate the pressure loss gradients of annular flows at the laboratory and wellbore scales while considering the effects of inner pipe rotation and eccentricity. Dimensional analysis is conducted for commonly encountered types of drilling fluid rheology, namely, Newtonian, power-law, and yield power-law. Appropriate dimensionless groups of the involved variables are developed to characterize fluid flow in an eccentric annulus with a rotating inner pipe. Characteristic shear strain rate at the pipe walls is obtained from the characteristic velocity and length scale of the considered annular flow. The relation between lab-scale and wellbore scale variables are obtained by imposing the geometric, kinematic, and dynamic similarities between the laboratory flow loop and wellbore annular flows. The outcomes of the considered scaling scheme is expressed in terms of closed-form formulae that would determine the flow rate and inner pipe rotation speed of the laboratory experiments in terms of the wellbore flow rate and drill pipe rotation speed, as well as other parameters of the problem, in such a way that the resulting Fanning friction factors of the laboratory and wellbore-scale annular flows become identical. Findings suggest that the appropriate value for lab flow rate and pipe rotation speed are linearly related to those of the field condition for all fluid types. The length ratio, density ratio, consistency index ratio, and power index determine the proportionality constant. Attaining complete similarity between the similitude and wellbore-scale annular flow may require the fluid rheology of the lab experiments to be different from the drilling fluid. The expressions of lab flow rate and rotational speed for the yield power-law fluid are identical to those of the power-law fluid case, provided that the yield stress of the lab fluid is constrained to a proper value.


2018 ◽  
Vol 157 ◽  
pp. 08013 ◽  
Author(s):  
Tadeusz Złoto ◽  
Konrad Kowalski

The paper presents problems related to the twisting moment of the slipper. The load of the slipper and the piston has been presented and the complex formula of twisting moment of the slipper has been established. Achieved results has been presented graphically. The conducted research has indicated that the value of the twisting moment relays on both the exploitation and geometrical parameters.


2011 ◽  
Vol 239-242 ◽  
pp. 1573-1576 ◽  
Author(s):  
Lei Zhang ◽  
Xuan Pu Dong ◽  
Wen Jun Wang ◽  
Rong Ma ◽  
Ke Li ◽  
...  

A rotating gas bubble stirring technique with specially designed equipment has been developed for the production of light alloy semi-solid slurry. The equipment was specially designed to have temperature, rotation speed and gas flow rate control functions. An Al-Si aluminum alloy was applied as the experimental material. The results showed that large volume of semi-solid slurry could be achieved with the actual stirring temperature of 4 °C to 20 °C below the liquidus temperature of the alloy, and the rotation speed of 195 r/min, and the gas flow rate of 2 L/min. A strong convection and weak stirring effect which was induced by the rotating gas bubbles in the melt was founded responsible for the formation of the semi-solid slurry.


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