Research on Virtual Grinding for Indexable Inserts

2014 ◽  
Vol 703 ◽  
pp. 163-166
Author(s):  
Yuan Yuan Wang ◽  
Jun Zhao ◽  
Fei Li
Keyword(s):  
Virtual Environment ◽  
High Speed ◽  
3D Models ◽  
Cutting Edge ◽  
Cnc Machining ◽  
Boolean Operation ◽  
Nc Code ◽  
Virtual Machining ◽  
High Speed Grinding ◽  
Testing Efficiency

The cutting location of cutting-edge curves is obtained by the mathematic models of indexable inserts, and based on the softwares of UG and NCSIMUL, The virtual machining platform is realized to simulate the whole processing of grinding. The Entity modelings of indexable inserts are obtained by Boolean operation in virtual environment, and the basis is presented for analyzing accuracy of the mathematic models and the virtual machining platform. Testing efficiency of NC code and reliability of high speed grinding are improved. This method provides precise 3D models which can be used in the followed works such as finite analysis, CNC machining and so on.

Research on Machining Simulation of Ultra High-Speed Grinding Machine Tool Based on Web

2010 ◽  
Vol 126-128 ◽  
pp. 77-81
Author(s):  
Wan Shan Wang ◽  
Peng Guan ◽  
Tian Biao Yu
Keyword(s):  
Machine Tool ◽  
Geometric Modeling ◽  
High Speed ◽  
Cnc Machining ◽  
Machining Process ◽  
Machining Simulation ◽  
Ultra High Speed ◽  
Cad Cam ◽  
High Speed Grinding ◽  
Grinding Machine

The future development of the manufacturing is using VR technology to make the machining simulation before the actual machining process made. The machining simulation of Ultra High-speed Grinding Machine Tool is researched in this paper. Firstly, using UG/NX software and VRML, the geometric modeling of machine tool is modeled. Secondly, through using Java and Javascript language, the operation and display of machining process of ultra high-speed grinding are realized. The main technologies include NC codes compiling, collision detection and material removal. Thirdly, the example of machining simulation using virtual ultra high-speed grinding machine tool can be obtained in the paper. Compared to other CNC machining simulation methods, the method in the paper has reality display, rich features, a good man-machine interaction, etc., and it does not rely on expensive CAD/CAM software. The system files generated by the machining simulation have the small size and can be transferred on the network easily.

Research of Virtual Grinding Technology for Planar Inserts with Various Linetypes

2012 ◽  
Vol 452-453 ◽  
pp. 359-363 ◽  
Author(s):  
Yuan Yuan Wang ◽  
Chun Liang Zhang ◽  
Jun Zhao
Keyword(s):  
High Speed ◽  
Tool Path ◽  
Nc Code ◽  
High Speed Grinding ◽  
Virtual System ◽  
Grinding Machine ◽  
3D Software ◽  
Nc Grinding ◽  
Grinding System ◽  
Tool Grinding

Based on the simulation principles of 3d software, a virtual grinding system is developed by means of united customized development on UG and applied to simulating CNC tool grinding machine manufacturing planar inserts with various linetypes. Tool-path data is read from the file and the process of NC grinding is simulated by the virtual system. Entity modelings of the inserts are obtained by Boolean operation in virtual environment, and the basis is presented for analyzing accuracy of the models.As testing efficiency of NC code and reliability of high speed grinding are improved.

Review of Research on Hydrostatic Bearings

2020 ◽  
Vol 13 ◽  
Author(s):  
Xiaodong Yu ◽  
Yu Wang ◽  
Junfeng Wang ◽  
Wenkai Zhou ◽  
Hongwei Bi ◽  
...  
Keyword(s):  
High Speed ◽  
Static Pressure ◽  
Development Trend ◽  
Cnc Machining ◽  
Pressure Effects ◽  
Cnc Machine Tools ◽  
Future Research ◽  
Theoretical Formula ◽  
Hydrostatic Bearing ◽  
Hydrostatic Bearings

Background: Hydrostatic bearings have the advantages of strong bearing capacity, good stability, small friction coefficient and long life. The performance of liquid hydrostatic bearings directly affect the accuracy and efficiency of CNC machining equipment. The performance is conducive to the development of CNC machine tools towards high speed and heavy load, so it is necessary to sort out and summarize the existing research results. Objective: This study summarizes the current development status of hydrostatic bearings and explains the development trend of hydrostatic bearings. Methods: According to the recently published journal articles and patents, the recent experimental research on hydrostatic thrust bearings is summarized. This paper summarizes many factors that affect the performance of hydrostatic bearings, and discusses the causes of various factors on hydrostatic bearings. Finally, future research on hydrostatic bearings is presented. Results: The study discusses experimental methods, simulation processes, and experimental results. Conclusion: This study can produce dynamic and static pressure effects by changing the structure of the oil cavity of the hydrostatic bearing. This effect can make up for the static pressure loss. By improving the theoretical formula and mathematical model and proposing a new simulation method, the accuracy of the hydrostatic bearing simulation is satisfied; the future development trend of the hydrostatic bearing is proposed.

Design of Electrolytic Strengthening Machine for Cutting Edge of Cutter

2016 ◽  
Vol 693 ◽  
pp. 1585-1590
Author(s):  
Yi Zhuo Guo ◽  
Xian Guo Yan ◽  
Shu Juan Li ◽  
Hong Guo
Keyword(s):  
Service Life ◽  
Calculation Method ◽  
High Speed ◽  
High Speed Steel ◽  
Cutting Edge ◽  
The Cost ◽  
Electric Quantity

Many studies have proved the service life of cutter can be prolonged by electrolytic strengthening. Based on the theory of electrolytic strengthening technology, this paper introduced and developed prototype equipment for strengthening cutting edge of rotary cutter and put forward a calculation method of total electric quantity consumption during the electrolysis suitable for microcontroller. The M8 high-speed steel tap is taken as a strengthening example. After finished the strengthening process that it clearly see the results of the surface of tap was obviously polished by observing the micrograph. This equipment improves the reliability of electrolytic strengthening and the cost is relatively cheap.

Aerodynamic and aeroacoustic performance investigations on modified H-rotor Darrieus wind turbine

2021 ◽  
pp. 0309524X2110039
Author(s):  
Amgad Dessoky ◽  
Thorsten Lutz ◽  
Ewald Krämer
Keyword(s):  
Wind Turbine ◽  
High Speed ◽  
Cfd Simulation ◽  
Vertical Axis ◽  
3D Models ◽  
Power Coefficient ◽  
Design Parameters ◽  
Second Phase ◽  
Vertical Axis Wind Turbine ◽  
Guide Vanes

The present paper investigates the aerodynamic and aeroacoustic characteristics of the H-rotor Darrieus vertical axis wind turbine (VAWT) combined with very promising energy conversion and steering technology; a fixed guide-vanes. The main scope of the current work is to enhance the aerodynamic performance and assess the noise production accomplished with such enhancement. The studies are carried out in two phases; the first phase is a parametric 2D CFD simulation employing the unsteady Reynolds-averaged Navier-Stokes (URANS) approach to optimize the design parameters of the guide-vanes. The second phase is a 3D CFD simulation of the full turbine using a higher-order numerical scheme and a hybrid RANS/LES (DDES) method. The guide-vanes show a superior power augmentation, about 42% increase in the power coefficient at λ = 2.75, with a slightly noisy operation and completely change the signal directivity. A remarkable difference in power coefficient is observed between 2D and 3D models at the high-speed ratios stems from the 3D effect. As a result, a 3D simulation of the capped Darrieus turbine is carried out, and then a noise assessment of such configuration is assessed. The results show a 20% increase in power coefficient by using the cap, without significant change in the noise signal.

Cutting edge wear in high-speed stainless steel end milling

2021 ◽  
Author(s):  
Mohammad Malekan ◽  
Camilla D. Bloch-Jensen ◽  
Maryam Alizadeh Zolbin ◽  
Klaus B. Ørskov ◽  
Henrik M. Jensen ◽  
...  
Keyword(s):  
Stainless Steel ◽  
High Speed ◽  
End Milling ◽  
Cutting Edge ◽  
Edge Wear

Simulation and Experiment on the Residual Stress in Super-High Speed Grinding

2010 ◽  
Vol 135 ◽  
pp. 238-242
Author(s):  
Yue Ming Liu ◽  
Ya Dong Gong ◽  
Wei Ding ◽  
Ting Chao Han
Keyword(s):  
Residual Stress ◽  
High Speed ◽  
Element Model ◽  
Residual Stress Distribution ◽  
X Ray Diffraction ◽  
Machined Surface ◽  
X Ray ◽  
High Speed Grinding ◽  
Simulation And Experiment ◽  
Cylindrical Workpiece

In this paper, effective finite element model have been developed to simulation the plastic deformation cutting in the process for a single particle via the software of ABAQUS, observing the residual stress distribution in the machined surface, the experiment of grinding cylindrical workpiece has been brought in the test of super-high speed grinding, researching the residual stress under the machined surface by the method of X-ray diffraction, which can explore the different stresses from different super-high speed in actual, and help to analyze the means of reducing the residual stresses in theory.

Explosion accident analysis of ultra-high-speed grinding wheel

2020 ◽  
pp. 105209
Author(s):  
Yao Wu ◽  
Pan Lu ◽  
Feihong Lin ◽  
Wencheng Bao ◽  
Meina Qu ◽  
...  
Keyword(s):  
High Speed ◽  
Grinding Wheel ◽  
Accident Analysis ◽  
Ultra High Speed ◽  
High Speed Grinding
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