Uncertain Parameters in Thermal Machine-Tool Models and Methods to Design their Metrological Adjustment Process

2015 ◽  
Vol 794 ◽  
pp. 379-386 ◽  
Author(s):  
Bernd Kauschinger ◽  
Steffen Schroeder
Keyword(s):  
Machine Tool ◽  
Design Process ◽  
Machine Tools ◽  
Expert Knowledge ◽  
Sufficient Accuracy ◽  
Adjustment Process ◽  
Uncertain Parameters ◽  
Systematic Analysis ◽  
Adjustment Procedure ◽  
Typical Design

The measures taken to improve the thermal behaviour of machine tools are based on thermal models. The models are applied to support the design process and to correct the machine tool operation in a control-based way. Especially the models for correction purposes include uncertain parameters that cannot be estimated with sufficient accuracy. Thus these parameters have to be adjusted by means of measurements. During the adjustment process, a broad diversity of machine behaviour and model characteristics has to be taken in to account. Therefore, substantial time, effort and expert knowledge are required. To identify the key expenses, a generalized and systematic analysis of the adjustment process was carried out. First, the typical design of the models, the parameters of the sub models and the current adjustment procedure were investigated. Based on the results of the analysis, support requirements were identified. Afterwards first methods and software tools for efficient support were developed. This strategy is demonstrated using the example of a hexapod strut model.

Methods to Design the Adjustment of Parameters for Thermal Machine-Tool Models

2014 ◽  
Vol 1018 ◽  
pp. 403-410 ◽  
Author(s):  
Bernd Kauschinger ◽  
Steffen Schroeder
Keyword(s):  
Machine Tool ◽  
Machine Tools ◽  
Low Cost ◽  
Measurement Equipment ◽  
Planning Stage ◽  
Thermal Models ◽  
Adjustment Procedure ◽  
Model Adjustment ◽  
High Degree ◽  
Adjustment Of Parameters

Thermal models of machine tools contain parameters whose values have a high degree of uncertainty and which can limit the accuracy of the model beyond applicability. Thus, the parameters have to be adjusted by means of measurements. At present, substantial time, effort, and expensive measurement equipment are required for adjustment, as well as in-depth expertise. For these reasons, we have studied the development of methods providing rapid, comprehensive, and low-cost adjustment. This objective can especially be achieved by methods that support the planning stage of the model-adjustment procedure. The paper demonstrates this based on methods for model and behaviour visualisation.

scholarly journals Design and Properties of Octaslide Redundant Parallel Kinematics

10.14311/568 ◽  
2004 ◽  
Vol 44 (3) ◽  
Author(s):  
V. Bauma ◽  
M. Valášek ◽  
Z. Šika
Keyword(s):  
Mechanical Properties ◽  
Machine Tool ◽  
Conceptual Design ◽  
Design Process ◽  
Machine Tools ◽  
Design Methodology ◽  
Parallel Kinematics ◽  
Parallel Kinematics Machines ◽  
Redundantly Actuated ◽  
Five Axis

This paper describes the conceptual design process of OCTASLIDE redundant parallel kinematics for a machine tool. Redundantly actuated parallel kinematics is a recently developed new concept for machine tools. It enables all mechanical properties of machine tools to be improved several times simultaneously. This is particularly demonstrated on the design of the OCTASLIDE. This is a concept of a five-axis machine tool centre. The paper describes the critical initial design phases and the accessible mechanical properties. The design process has follow the newly developed design methodology for parallel kinematics machines.

scholarly journals Optimal Structure Design Methodology for Compound Multiaxis Machine Tools - I - Analysis of Requirements and Specifications -

2007 ◽  
Vol 1 (2) ◽  
pp. 78-86 ◽  
Author(s):  
Masamitsu Nakaminami ◽  
◽  
Tsutomu Tokuma ◽  
Toshimichi Moriwaki ◽  
Keiichi Nakamoto ◽  
...  
Keyword(s):  
Machine Tool ◽  
Machine Tools ◽  
Structure Design ◽  
Machining Time ◽  
Systematic Analysis ◽  
Machining Center ◽  
Dedicated Machines ◽  
Jigs And Fixtures ◽  
Single Compound ◽  
Inclined Surface

The functionality of compound multiaxis machine tools is becoming increasingly versatile as NC lathes evolve. A single compound multiaxis machine tool functions as a 2-axis NC lathe and as a 5 axis machining center. The compound multiaxis machine tool executes machining such as inclined surface and gear cutting, conventionally executed by dedicated machines with special jigs and fixtures. A survey has shown that most machining executed by conventional compound multiaxis machine tools consists of basic drilling and milling on the orthogonal plane, indicating that compound multiaxis machine tools specifications should be designed to meet these requirements. To improve competitiveness and return investment over conventional NC lathes and machining centers, productivity required for a compound multiaxis machine tool is derived based on the machining time of typical parts on conventional machines. Here, we address systematic analysis and methodology to determine compound multiaxis machine tool specifications from the viewpoints of quality and cost.

scholarly journals Integrating Theory in Co-design: An Abductive Approach

2021 ◽  
Vol 29 (1) ◽  
pp. 66-77
Author(s):  
Erin Hurley ◽  
Timo Dietrich ◽  
Sharyn Rundle-Thiele
Keyword(s):  
Social Cognitive Theory ◽  
Design Process ◽  
Social Marketing ◽  
Social Cognitive ◽  
Cognitive Theory ◽  
Expert Knowledge ◽  
Future Research ◽  
Abductive Inference ◽  
Design Framework ◽  
Research Recommendations

Co-design empowers people, giving them a voice in social marketing program design; however, approaches have mostly excluded expert knowledge. An abductive approach to co-design allows for inclusion of expert knowledge, providing theoretical guidance while simultaneously investigating user views and ideas extending understanding beyond known effective approaches. We use the seven-step co-design framework and outline how an abductive inference can be applied to co-design. Social cognitive theory constructs were integrated into the seven-step co-design process. The abductive approach to co-design was tested in two co-design sessions involving 40 participants. Findings demonstrate that theory can be successfully integrated into the seven-step co-design process through utilization of theory-mapped activity cards. This article provides guidance on how theory can be incorporated into ideation and insight generation. Limitations and future research recommendations are provided.

scholarly journals Recurrent neural networks with long term temporal dependencies in machine tool wear diagnosis and prognosis

2021 ◽  
Vol 3 (4) ◽  
Author(s):  
Jianlei Zhang ◽  
Yukun Zeng ◽  
Binil Starly
Keyword(s):  
Neural Network ◽  
Tool Wear ◽  
Machine Tool ◽  
Recurrent Neural Network ◽  
Machine Tools ◽  
Prediction Performance ◽  
Sequential Data ◽  
Diagnosis And Prognosis ◽  
Proposed Model

AbstractData-driven approaches for machine tool wear diagnosis and prognosis are gaining attention in the past few years. The goal of our study is to advance the adaptability, flexibility, prediction performance, and prediction horizon for online monitoring and prediction. This paper proposes the use of a recent deep learning method, based on Gated Recurrent Neural Network architecture, including Long Short Term Memory (LSTM), which try to captures long-term dependencies than regular Recurrent Neural Network method for modeling sequential data, and also the mechanism to realize the online diagnosis and prognosis and remaining useful life (RUL) prediction with indirect measurement collected during the manufacturing process. Existing models are usually tool-specific and can hardly be generalized to other scenarios such as for different tools or operating environments. Different from current methods, the proposed model requires no prior knowledge about the system and thus can be generalized to different scenarios and machine tools. With inherent memory units, the proposed model can also capture long-term dependencies while learning from sequential data such as those collected by condition monitoring sensors, which means it can be accommodated to machine tools with varying life and increase the prediction performance. To prove the validity of the proposed approach, we conducted multiple experiments on a milling machine cutting tool and applied the model for online diagnosis and RUL prediction. Without loss of generality, we incorporate a system transition function and system observation function into the neural net and trained it with signal data from a minimally intrusive vibration sensor. The experiment results showed that our LSTM-based model achieved the best overall accuracy among other methods, with a minimal Mean Square Error (MSE) for tool wear prediction and RUL prediction respectively.

Application of Ubiquitous Sensor Network in Collection and Analysis of CNC Machine Tool Processing Status Information

2010 ◽  
Vol 455 ◽  
pp. 621-624
Author(s):  
X. Li ◽  
Y.Y. Yu
Keyword(s):  
Machine Tool ◽  
Sensor Network ◽  
Machine Tools ◽  
Thermal Error ◽  
Development Trend ◽  
Cnc Machine Tools ◽  
Cnc Machine Tool ◽  
Cnc Machine ◽  
Status Information ◽  
The Development Trend

Because of the practical requirement of real-time collection and analysis of CNC machine tool processing status information, we discuss the necessity and feasibility of applying ubiquitous sensor network(USN) in CNC machine tools by analyzing the characteristics of ubiquitous sensor network and the development trend of CNC machine tools, and application of machine tool thermal error compensation based on USN is presented.

Efficiency Improvement of Metal Lathing by Using of an Evaluation Technique of Assembly Machine Tools Quality

2016 ◽  
Vol 684 ◽  
pp. 421-428 ◽  
Author(s):  
D.S. Vasilega ◽  
M.S. Ostapenko
Keyword(s):  
Machine Tool ◽  
Machine Tools ◽  
Quality Evaluation ◽  
Composite Index ◽  
Production Operation ◽  
Evaluation Technique ◽  
Efficiency Improvement ◽  
Index Of Quality

They defined conditions of use, calculated a composite index of quality for different tools, chose a machine tool according to its quality evaluation, calculated efficiency of processing by tools with different parameters for a certain production operation.

A conceptual framework for product service system design for machine tools

2016 ◽  
Vol 23 (5) ◽  
pp. 1227-1248 ◽  
Author(s):  
Pankaj U. Zine ◽  
Makarand S Kulkarni ◽  
Arun K. Ray ◽  
Rakesh Chawla
Keyword(s):  
Machine Tool ◽  
Conceptual Framework ◽  
Machine Tools ◽  
Business Models ◽  
Service System ◽  
Product Service System ◽  
Content Type ◽  
Business Context ◽  
Product Service ◽  
Key Issues

Purpose – The purpose of this paper is to propose a conceptual framework for product service system (PSS) design for machine tools and discuss the PSS implementation issues focusing on the Indian machine tool business sector. Design/methodology/approach – The paper opted for an exploratory survey conducted in the Indian machine tool sector including 39 in-depth interviews with employees of different organizations representing middle and senior management having decision-making authority. It also involves proposing a framework to address the stakeholder’s requirements for services that offers foundation for PSS designers. Findings – The paper helps get an insights about key issues for PSS implementation by the Indian machine tool sector. The hybrid PSS model proposed in the paper can address the stakeholder’s requirements for flexibility in business models through different business phases. Practical implications – The paper offers suggestions for the development of PSS for machine tools for designers and identify issues to be considered particularly in Indian machine tools business context. Originality/value – This paper provides an insight to judge the feasibility of PSS concept for machine tools in Indian context and offers framework for PSS designers.

Specifications of Machine-Tool Equipment: Forecasting Techniques

2015 ◽  
Vol 788 ◽  
pp. 318-324
Author(s):  
Egor A. Zverev ◽  
Pavel Tregubchak ◽  
Nikita Vakhrushev ◽  
Stanislav Ptitsyn
Keyword(s):  
Probability Theory ◽  
Machine Tool ◽  
Machine Tools ◽  
Automated Design ◽  
General Concept ◽  
Mathematical Statistics ◽  
Development Phase ◽  
Design Engineering ◽  
Engineering Systems ◽  
Initial Development

The problems of theoretical grounds of machine tools specifications based on mathematic operational simulation are discussed in the paper. The proposed approach is based on the probability theory and mathematical statistics apparatus. It is universal and makes it possible to use automated design engineering systems at an initial development phase of the general concept of new equipment.

Detektion von Bauteilfehlern aus Maschinendaten/Detection of workpiece flaws out of machine tool data – possibilities and limits

2019 ◽  
Vol 109 (11-12) ◽  
pp. 828-832
Author(s):  
M. Weigold ◽  
A. Fertig ◽  
C. Bauerdick
Keyword(s):  
Quality Assurance ◽  
Machine Tool ◽  
Machine Tools ◽  
Machining Time ◽  
Parallel Detection ◽  
High Data ◽  
Novel Approach ◽  
Data Rates ◽  
High Data Rates

Durch zunehmende Vernetzung und Digitalisierung von Werkzeugmaschinen und Automatisierungskomponenten ergibt sich die Möglichkeit, Signale mit hohen Datenraten und großer Vielfalt aufzuzeichnen. Der vorliegende Beitrag beschreibt erste Untersuchungen zur Realisierbarkeit einer prozessparallelen Detektion von Bauteilfehlern auf Basis interner Werkzeugmaschinendaten. Dabei werden Potenziale und Grenzen für diesen neuartigen Ansatz zur hauptzeitparallelen Qualitätssicherung aufgezeigt.   The increasing networking and digitization of machine tools and automation components provides the opportunity to record signals with high data rates and great diversity. This paper describes first investigations on the feasibility of a process-parallel detection of component defects on the basis of internal machine tool data. Potentials and limits for this novel approach to quality assurance parallel to machining time are presented.

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