Determination of the Milling Conditions of a Pump Casing Cover Using a Parametric Designed Fixture Device

2015 ◽  
Vol 809-810 ◽  
pp. 890-895
Author(s):  
Ionuţ Ghionea ◽  
Adrian Ghionea ◽  
Saša Ćuković ◽  
Nicolae Ionescu

This paper presents an applicative methodology of parametric computer aided design using the CATIA v5 software to model and assembly a modular fixture device. The device is then used in the orientation and clamping a part of type casing cover which has a face machined by milling. Having a constructive solution of the fixture device, the next step is to simulate a milling process through a FEM analysis to identify the working conditions: milling tool diameter, number of teeth, cutting forces, required power of the machine tool etc. Some parameters were chosen according to various tools manufacturers catalogues and the cutting force components were determined experimentally in laboratory conditions. The analysis results show that in the FEM simulated milling process, in all the fixture device parts, some tensions cause displacements that have an influence over the casing cover surface roughness.

Author(s):  
Tapoglou Nikolaos ◽  
Antoniadis Aristomenis

Gear hobbing is a common method of manufacturing high precision involute gears. The thorough knowledge of the developed cutting forces and the wear of the cutting tool are of great importance in order to produce helical and spur gears as they influence the cost of the manufacturing process and the quality of the produced gear. A novel simulation code called HOB3D was created in accordance with the above. This code can simulate the complex movements involved in gear hobbing with the best available accuracy, which is achieved by embedding the developed algorithm in a commercial computer aided design (CAD) environment. The simulation code calculates and exports the total cutting forces as well as the cutting forces in every cutting edge involved in the cutting process.


2018 ◽  
Vol 875 ◽  
pp. 71-76
Author(s):  
Victor Kryaskov ◽  
Andrey Vashurin ◽  
Anton Tumasov ◽  
Alexey Vasiliev

This paper is dedicated to the issues of designing of outriggers for avoidance of vehicle tilting during its stability tests. An analysis of existing types of outriggers was done by authors as well as legislative requirements on them. The reliable and well-timed operation of outriggers largely depends on the height of their positioning on a vehicle. In order to determine this important parameter a special methodic of determining the tipping angle of the vehicle with the use of computer-aided design (CAD) was composed by authors. The article also contains some main principles of strength analysis of the structure a very important part of which became the necessity of determination of coefficient of friction between the outrigger sliders and the supporting surface. This coefficient has a direct impact on the value of transverse forces appearing at the ends of outrigger beams.


2015 ◽  
Vol 8 (2) ◽  
Author(s):  
Andrew Johnson ◽  
Xianwen Kong ◽  
James Ritchie

The determination of workspace is an essential step in the development of parallel manipulators. By extending the virtual-chain (VC) approach to the type synthesis of parallel manipulators, this technical brief proposes a VC approach to the workspace analysis of parallel manipulators. This method is first outlined before being illustrated by the production of a three-dimensional (3D) computer-aided-design (CAD) model of a 3-RPS parallel manipulator and evaluating it for the workspace of the manipulator. Here, R, P and S denote revolute, prismatic and spherical joints respectively. The VC represents the motion capability of moving platform of a manipulator and is shown to be very useful in the production of a graphical representation of the workspace. Using this approach, the link interferences and certain transmission indices can be easily taken into consideration in determining the workspace of a parallel manipulator.


2006 ◽  
Vol 12 (2) ◽  
pp. 91-98 ◽  
Author(s):  
Vladimir Popov ◽  
Saulius Mikalauskas ◽  
Darius Migilinskas ◽  
Povilas Vainiūnas

With the growth of information technologies in the field of construction industry, the concept of CAD (Computer Aided Design), which denotes just design operations using a computer acquires a new meaning and changes the contents lightening design process based on product modelling and further numerical simulation construction process and facility managing. New definitions as Building Information Modelling (BIM) and Product Lifecycle Management (PLM) are more and more usable as the definition of a new way approaching the design and documentation managing of building projects. The presented computer aided design technology based on the concept of graphical ‐ information modeling of a building, is combined with resource demand calculations, comparison of alternatives and determination of duration of all the stages of investment project life. The software based on this combined 4D PLM model is to be created as a means to manage effectively the investment project, starting from planning, designing, economical calculations, construction and afterwards to manage the finished building and to utilize it.


Materials ◽  
2019 ◽  
Vol 12 (13) ◽  
pp. 2070 ◽  
Author(s):  
Ireneusz Zagórski ◽  
Monika Kulisz ◽  
Mariusz Kłonica ◽  
Jakub Matuszak

This paper set out to investigate the effect of cutting speed vc and trochoidal step str modification on selected machinability parameters (the cutting force components and vibration). In addition, for a more detailed analysis, selected surface roughness parameters were investigated. The research was carried out for two grades of magnesium alloys—AZ91D and AZ31—and aimed to determine stable machining parameters and to investigate the dynamics of the milling process, i.e., the resulting change in the cutting force components and in vibration. The tests were performed for the specified range of cutting parameters: vc = 400–1200 m/min and str = 5–30%. The results demonstrate a significant effect of cutting data modification on the parameter under scrutiny—the increase in vc resulted in the reduction of the cutting force components and the displacement and level of vibration recorded in tests. Selected cutting parameters were modelled by means of Statistica Artificial Neural Networks (Radial Basis Function and Multilayered Perceptron), which, furthermore, confirmed the suitability of neural networks as a tool for prediction of the cutting force and vibration in milling of magnesium alloys.


2014 ◽  
Vol 980 ◽  
pp. 159-164
Author(s):  
F. Wang ◽  
R.K.F. Abdelmaguid ◽  
H.M.A. Hussein

Two-dimensional curves are represented by a list of vertices and other parameters that control the shape or curvature of the segments. In computer programming to deal with closed two-dimensional curves, it is often required to know the direction of the curve, which is reflected by the sequence of the vertex data. It can be anticlockwise or clockwise. This paper presents a robust, linear algorithm to determine the direction of a closed two-dimensional curve, by computing the total angular change of a tangent vector travelling along the curve for a complete cycle. A new, robust linear algorithm is proposed for the determination of the positional relationship of a point to a two-dimensional curve. For curves that consist of line and arc segments, which are most commonly used in engineering applications in computer aided design, the paper presents algorithms and procedures for solving the above problems.


2015 ◽  
Vol 791 ◽  
pp. 232-237 ◽  
Author(s):  
Jakub Matuszak ◽  
Kazimierz Zaleski

After milling process burrs can form as a result of plastic deformation of the material. Wire brushing can be used as a fully automated method of deburring on machining centres. In order to provide the same effects after brush change it is important to precisely determine the tool diameter. The article presents the method of dynamic diameter determination of circular brushes, which is the diameter of the brush during rotation.


Author(s):  
Ilona Iatcheva

Purpose This paper aims to present application of electromagnetic field (EMF) modeling in the educational process of electrical engineering study. Special attention has been paid to determination of specific parameters and characteristics as a function of device design. The aim is to introduce to the students the great opportunities for study and optimization of system behavior, based on the modeling of EMF distribution. Design/methodology/approach Illustrative examples have been considered, in which the students have to model the EMF distribution in relatively simple devices, using both analytical field determination and finite element method (FEM) analysis. The task includes also the determination of capacitances, inductances, magnetic fluxes, energies and forces. The problem has to be solved for different values of geometry parameters and material properties of the device. Thus, students can examine specific relation between field distribution and changes of the design. Findings The modeling of EMF distribution for different geometry and material properties allows determination of key factors, significantly influencing the behavior and processes in the studied device, which is the basic element in the computer-aided design systems and it can be used in subsequent system optimization. Practical implications The wide possibilities and advantages of the FEM simulations have been demonstrated in the modeling of EMF distribution and obtaining of device parameters. It enables students to significantly improve their knowledge in EMF theory and helps the future engineers to estimate the great advantages and possibilities for optimal device designing, which offer them the numerical simulation of electromagnetic processes. Originality/value This work illustrates possibilities, advantages and many years of author’s experience in application of EMF modeling in the teaching process in the study of electrical engineering specialties. The work problems presented have been solved analytically and on the basis of computer FEM simulations, which allows comparison of the opportunities and necessary efforts, offered by both kinds of methods.


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