Computer Simulation of the Behavior of the Piston Ring Pack of Internal Combustion Engines

2016 ◽  
Vol 821 ◽  
pp. 166-171
Author(s):  
Peter Raffai ◽  
Pavel Novotný ◽  
Jozef Dlugoš

The continuously tightening regulations limiting the amount of exhaust gas components of internal combustion engines force the manufacturers to further increase the effectivity of their power units. Due to the already relatively highly-developed state of engines result in the need of research and development of even smaller engine parts – e.g. piston rings. The main aim of this project was to develop a tool for the computer simulation of the behavior of the piston ring pack, which could aid the optimization process of the piston ring pack towards lowered friction losses.

1991 ◽  
Vol 113 (3) ◽  
pp. 382-389 ◽  
Author(s):  
R. Keribar ◽  
Z. Dursunkaya ◽  
M. F. Flemming

This paper describes an integrated model developed for the detailed characterization and simulation of piston ring pack behavior in internal combustion engines and the prediction of ring pack performance. The model includes comprehensive and coupled treatments of (1) ring-liner hydrodynamic and boundary lubrication and friction; (2) ring axial, radial, and (toroidal) twist dynamics; (3) inter-ring gas dynamics and blowby. The physics of each of these highly inter-related phenomena are represented by submodels, which are intimately coupled to form a design-oriented predictive tool aimed at the calculation of ring film thicknesses, ring motions, land pressures, engine friction, and blowby. The paper also describes the results of a series of analytical studies investigating effects of engine speed and load and ring pack design parameters, on ring motions, film thicknesses, and inter-ring pressures, as well as ring friction and blowby.


Author(s):  
Kamel G Mahmoud ◽  
Oliver Knaus ◽  
Tigran Parikyan ◽  
Guenter Offner ◽  
Stjepan Sklepic

Piston rings are important components in internal combustion engines. Their primary function is to seal dynamically the gap between moving piston and cylinder liner surface in order to prevent the combustion gases from penetrating into the crankcase. The rings also control the oil leakage from the crankcase to the combustion chamber. The performance of the piston ring pack impacts the engine efficiency, durability and emissions. The recognition of the impact of the ring-pack performance on the engine design resulted in a sustained effort of research and development aimed at understanding the operation of the piston ring pack. Most of the published models developed in this field are two-dimensional assuming that the ring and liner are perfect circles for the purpose of modelling the axial and radial dynamics. Although this approach has proved to be useful, there exist a number of asymmetrical characteristics of the power cylinder system that can be crucial to the ring-pack performance and therefore it is considered to be appropriate. In this work, an integrated methodology that handles the complex ring-pack mechanism is presented. The physics of the ring-pack mechanism covers the three-dimensional piston ring dynamics of asymmetric engine cylinder due to bore distortion, the mixed lubrication at ring running face as well as the ring flanks and the interring gas dynamics. The modelling method is verified in two steps. In the first step, the dynamic behaviour of the three-dimensional ring model is verified against a commercial finite element software by comparing the eigenmodes up to a frequency of about 1 kHz. In the second step, the ring-pack modelling approach using three-dimensional ring models is also verified against a commercial ring dynamics program, which is based on the two-dimensional modelling. It is shown that the three-dimensional ring dynamics modelling method has advantages over the two-dimensional modelling approach as it facilitates studying the influence of the non-uniform twist along its circumference (ring winding), the effect of bore distortion on blow-by, ring friction, friction power losses and wear.


2015 ◽  
Vol 2015 ◽  
pp. 1-11
Author(s):  
Wanyou Li ◽  
Yibin Guo ◽  
Tao He ◽  
Xiqun Lu ◽  
Dequan Zou

Understanding the interaction between ring dynamics and gas transport in ring pack systems is crucial and needs to be imperatively studied. The present work features detailed interring gas dynamics of piston ring pack behavior in internal combustion engines. The model is developed for a ring pack with four rings. The dynamics of ring pack are simulated. Due to the fact that small changes in geometry of the grooves and lands would have a significant impact on the interring gas dynamics, the thermal deformation of piston has been considered during the ring pack motion analysis in this study. In order to get the temperature distribution of piston head more quickly and accurately, an efficient method utilizing the concept of inverse heat conduction is presented. Moreover, a sensitive analysis based on the analysis of partial regression coefficients is presented to investigate the effect of groove parameters on blowby.


2015 ◽  
Vol 22 (1) ◽  
pp. 47-54 ◽  
Author(s):  
Zbigniew Korczewski

Abstract The article discusses the problem of diagnostic informativeness of exhaust gas temperature measurements in turbocharged marine internal combustion engines. Theoretical principles of the process of exhaust gas flow in turbocharger inlet channels are analysed in its dynamic and energetic aspects. Diagnostic parameters are defined which enable to formulate general evaluation of technical condition of the engine based on standard online measurements of the exhaust gas temperature. A proposal is made to extend the parametric methods of diagnosing workspaces in turbocharged marine engines by analysing time-histories of enthalpy changes of the exhaust gas flowing to the turbocompressor turbine. Such a time-history can be worked out based on dynamic measurements of the exhaust gas temperature, performed using a specially designed sheathed thermocouple. The first part of the article discusses possibilities to perform diagnostic inference about technical condition of a marine engine with pulse turbocharging system based on standard measurements of exhaust gas temperature in characteristic control cross-sections of its thermal and flow system. Selected metrological issues of online exhaust gas temperature measurements in those engines are discusses in detail, with special attention being focused on the observed disturbances and thermodynamic interpretation of the recorded measuring signal. Diagnostic informativeness of the exhaust gas temperature measurements performed in steady-state conditions of engine operation is analysed in the context of possible evaluations of technical condition of the engine workspaces, the injection system, and the fuel delivery process.


Author(s):  
Matthias Stark ◽  
Richard Mittler

Approaching a characterization of different contributors to the lube oil balance of an engine becomes important when aiming at enhancing lubrication performance and reducing its contribution to exhaust gas emissions. It is essential to quantify relevant data helping to determine lubrication losses related to particular tribosystem components. Recent activities focused on rating distinct tribosystem component effects on their contribution to total lube oil consumption and the possibility to most effectively modify those. This paper thus describes the most effective tribosystem component modifications, consisting of the application of a substantially modified piston ring pack and the introduction of lube oil accumulating grooves in order to considerably enhance lubrication performance. A proper prediction of piston ring pack dynamics and tribodynamic effects on the lube oil film is essential to design a superior piston ring pack in terms of an optimized piston running behaviour and lube oil transportation. One major step designing such a ring pack is based on the consequent application of a novel 3D piston ring pack simulation tool to enhance lube oil transportation characteristics and distribution. Lube oil accumulating grooves are introduced to reduce lubrication losses due to so called ring pack spray. The ring pack spray is a result of accumulated lubricant in the pressurized piston ring pack expanding into the scavenge air receiver during the scavenging phase. Mentioned effect was analysed in detail in order to determine the amount of related lubricant losses. Investigations in this context lead to the application of lube oil accumulating grooves and hence can be considered an important design aspect to reduce total lube oil consumption. Tribosystem performance validation was performed on the basis of the application of an SO2 tracing technology on a full scale engine test in order to determine relevant tribosystem component modifications in real time. The sulphur content of fuel and lube oil considerably influences the formation of particulate matter in the exhaust gas, following chemical reactions of sulphur oxidation. Hence detecting SO2 in the exhaust gas is a direct measure to determine the amount of lubricant in the exhaust gas composition. Finally this report demonstrates measurement results describing the superior performance of the modified tribosystem.


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