Calculation of the Least Energy Demand as Energy Benchmark for Applied Production Processes Based on the Unit Operation Model

2016 ◽  
Vol 856 ◽  
pp. 39-48
Author(s):  
Sven Kreitlein ◽  
Fabian Baumhoer ◽  
Fabian Ultsch ◽  
Jörg Franke

This paper presents the Least Energy Demand as a comprehensive reference value for evaluating energy efficiency. An objective evaluation and calculation of the energy efficiency of production processes represents a substantial challenge with regard to the state of the art. The reason for this is the lack of appropriate reference values. A comprehensive comparison of the energy efficiency is not possible without consistent reference values. However, this comparison is essential for revealing the actual energy savings potential of production processes and for establishing actions on its basis. Therefore, the first step is to define the general conditions necessary to transfer the model concepts from the microscopic to the macroscopic level for the calculation of the Least Energy Demand. Then, the transferability is verified by reducing the macroscopic material parameters, which determine the amount of the Least Energy Demand significantly, to their atomic interrelations. Moreover, the unit operation-specific Least Energy Demand EGM is introduced on the basis of the unit operation and can be spent through several forms of energy. In conclusion, the importance of the EGM as a reference value for evaluating the energy efficiency of production processes of the DIN 8580 is explained. The EGM of the evaluated production process is the result of the energetic interrelations of the unit operation (s). These are identified and shown for the considered production process according to the DIN 8580.

2016 ◽  
Vol 856 ◽  
pp. 31-38
Author(s):  
Sven Kreitlein ◽  
Fabian Ultsch ◽  
Fabian Baumhoer ◽  
Jörg Franke

This paper presents the Least Energy Demand as a comprehensive reference value to evaluate energy efficiency. An objective evaluation and calculation of the energy efficiency of production processes represents a substantial challenge with regard to the state of the art. The reason for this is the lack of appropriate reference values. A comprehensive comparison of the energy efficiency is not possible without consistent reference values. However, this comparison is essential to reveal the actual energy savings potential of production processes and to derive actions on its basis. First, in order to calculate such a reference value for different production processes, the basics to describe a closed system energetically, are defined. Initially, several energy states and the various energy terms were defined to describe a production process as an energetic system. In a second step, the model for the activation energy based on chemical laws is introduced and its basic idea is transferred to the operations of the production processes of DIN 8580. For this purpose, appropriate general conditions have to be defined in order to be able to derive, finally, the existence of a Least Energy Demand for the execution of a production process according to DIN 8580. In conclusion, the term Least System Energy Change Demand is introduced and is defined within the conceptualized model for the activation energy. It forms the basis of independent reference values for the evaluation and calculation of the energy efficiency of production processes.


2017 ◽  
Vol 871 ◽  
pp. 153-160
Author(s):  
Sven Kreitlein ◽  
Viktor Gerter ◽  
Nikolaus Urban ◽  
Jörg Franke

This paper presents the Least Energy Demand as an independent reference value for evaluating energy efficiency of additive manufacturing (AM) processes. Nowadays an essential challenge is represented by a proper evaluation and calculation of the energy efficiency of production processes. The reason for this is the lack of appropriate reference values. A comprehensive comparison of the energy efficiency is not possible without consistent reference values. However, this comparison serves as a first step towards the goal in order to reveal the actual energy savings potential of additive manufacturing procedures and to take actions on this basis. Therefore, the first step is to define the general concept, which is used for the calculation of the Least Energy Demand. Moreover, the unit operation-specific Least Energy Demand EGM is introduced based on unit operations. In conclusion, the importance of EGM as a reference value for evaluating the energy efficiency of production processes, defined in DIN 8580, is explained. Within the scope of an application of the illustrated concept the Least Energy Demand and the Relative Energy Efficiency (REE) are calculated using the example of a selective laser melting process.


2016 ◽  
Vol 856 ◽  
pp. 49-56
Author(s):  
Sven Kreitlein ◽  
Fabian Baumhoer ◽  
Fabian Ultsch ◽  
Jörg Franke

This paper presents the Least Energy Demand as a comprehensive reference value to evaluate energy efficiency. An objective evaluation and calculation of the energy efficiency of production processes represents a substantial challenge with regard to the state of the art. The reason for this is the lack of appropriate reference values. A comprehensive comparison of the energy efficiency is not possible without consistent reference values. However, this comparison is essential for revealing the actual energy savings potential of production processes as well as to derive actions on its basis. In order to calculate such a reference value for different production processes, the term Least System Energy Change Demand is defined based on the model of the activation energy in the field of chemistry and on the given circumstances. In the following, the fundamental model concepts for describing the processes on an atomic level, which take place during the execution of the respective production process according to DIN 8580, are introduced. Four fundamental models consider the atomic processes under energetic aspects: 1. the chemical, 2. the atom physical, 3. the thermodynamic, and 4. the materials scientific model. The atom physical model includes two model concepts that describe different phenomena: the model concept of the potential well and the model concept of the Coulomb potential. Finally, it is shown to what extent the models can be transferred to the common materials in the manufacturing technology. The presented models form the basis for determining the Least Energy Demand as a reference value to evaluate and calculate the energy efficiency for production processes according to DIN 8580.


2017 ◽  
Vol 871 ◽  
pp. 145-152
Author(s):  
Sven Kreitlein ◽  
Viktor Gerter ◽  
Nikolaus Urban ◽  
Jörg Franke

This paper presents the Least Energy Demand as an independent reference value for evaluating energy efficiency of additive manufacturing (AM) processes. Nowadays an essential challenge is represented by a proper evaluation and calculation of the energy efficiency of production processes. The reason for this is the lack of appropriate reference values. A comprehensive comparison of the energy efficiency is not possible without consistent reference values. However, this comparison serves as a first step towards the goal in order to reveal the actual energy savings potential of additive manufacturing procedures and to take actions on this basis. Therefore, as a first step the basic concept of the additive manufacturing principle is introduced. Subsequent the scope of the current research regarding the considered additive manufacturing techniques is illustrated. Afterwards the general system of the Least Energy Demand is presented, which serves the needs in terms of evaluating the energy efficiency of additive manufacturing processes. To sustain the comparability of the Least Energy Demand between the presented AM-procedures a solid basis for further calculations is established. Finally this paper concludes with the results of the calculated Least Energy Demands for the individual additive manufacturing processes and a comprehensive energetic comparison.


2018 ◽  
Author(s):  
Noah M. Sachs

In this Article, I demonstrate that the regulatory strategy for energy efficiency is working. Although information disclosure, financial incentives, and other softer alternatives to regulation play a vital role in reducing energy demand, these should be viewed as complements to efficiency regulation, rather than replacements. The regulatory approach has led to substantial cost and energy savings in the past, it has enjoyed bipartisan political support, and it targets products and behaviors that are difficult to address through other policy tools. Given the politics of climate change in the United States, which make federal carbon taxes or a cap-and-trade system infeasible, the regulatory option should be expanded, not abandoned.


2011 ◽  
Vol 14 (3) ◽  
pp. 39-49
Author(s):  
Thanh Van Tran ◽  
Ha Thi Ngoc Ho ◽  
Hai Thanh Le

Coconut processing is one of a typical industral sector of Ben Tre Province. Due to the high energy consumption chaterization, it has been selected to perform the pilot projects of promoting cleaner production and energy efficiency. Energy audit is a suggested measure to identifine opportunities and solutions for energy savings. However it is quite an expertise-demanding and timeconsuming procedure, therefore still a few number of plants have applied energy audit for their production processes. For all those reasons, there is a need of an automatic energy audit toolkit which can help enterprises in self–assessment of the energy using and performing of energy saving measures. This reseach aims at proposing a systematic method for creating an energy audit toolkit for copra processing enterprises which is expected to be a development initiative for coconut processing industry.


2021 ◽  
pp. 0958305X2110148
Author(s):  
George A Xydis ◽  
Katerina Kremastioti ◽  
Maria Panagiotidou

The present study discusses alternative ways of achieving optimum energy efficiency for historic buildings in areas where sustainable energy projects are planned. About 25% of Europe’s building stock was constructed before the mid-20th century and despite EU’s strenuous efforts for the protection and conservation of historic buildings and complexes, achieving energy efficiency with the minimum or preferably no intervention remains as a requirement. The settlement of Monemvasia, has been selected as our case study. A model building was chosen, its special characteristics are presented, and four solutions to the energy efficiency upgrade of the building were tested: (a) the application of internal insulation, (b) a heat pump installation, (c) the application of roof insulation, and (d) the replacement of the internal doorframes. The four scenarios were simulated via the TEE-KENAK software and the percentage of the annual energy saved through the application of each one of the mentioned measures was estimated. The results proved that installing a heat pump and internal insulation would maximise energy savings. Coupling the energy demand of the settlement in correlation with a wind energy project in the wider area, and the available curtailment was explored. The results showed that if 300 houses decide on acquiring their electricity consumption from the local wind independent power producer, at a price of EUR 35/MWh, the possible profit from the market could reach EUR100,000 per year. Such a business-driven concept could be extrapolated and evolve into a holistic wind energy and historic environment symbiosis setting.


Energies ◽  
2021 ◽  
Vol 14 (6) ◽  
pp. 1706
Author(s):  
Olga Orynycz ◽  
Karol Tucki

Increasing greenhouse gas emissions and more and more restrictive European Union regulations necessitate the reduction of energy demand in buildings, including hotels. A more economical way of managing and operating a facility may lead to competitive advantage and a reduction in the negative impact on the environment. This study indicated that the hotel facility wastes significant amounts of water and energy, and the main sources of losses were determined. The design assumption was to achieve savings by introducing technical improvements in the most energy and water-consuming areas. The modification consisted of replacing some of the lighting, fittings, and ventilation. The results of the achieved water and energy savings were compared with the consumption recorded in 2019. The very satisfactory final results were obtained, showing savings about 20% higher than assumed by the hotel management. Taking into account the replacement of lighting in staircases and underground garages, in addition to the replacement of ventilation in the hotel building, the maximum possible daily saving due to the changes mentioned is estimated at approximately 68% for lighting and ventilation.


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