Effect of the Flow Models on the Numerical Simulation of Shell and Tube Heat Exchanger

2014 ◽  
Vol 1008-1009 ◽  
pp. 910-913
Author(s):  
Mei Jin ◽  
Li Zhan ◽  
Guo Xian Yu ◽  
Jian Qi Zhang ◽  
Hong Jiao Liu
Keyword(s):  
Numerical Simulation ◽  
Turbulence Model ◽  
Heat Exchangers ◽  
Heat Dissipation ◽  
Volumetric Flow Rate ◽  
Experimental Result ◽  
Cold Model ◽  
Flow Models ◽  
Tube Heat Exchanger ◽  
Shell And Tube

The effect of the volumetric flow rate on the heat transfer of shell and tube heat exchangers was investigated. Furthermore, a comparison of four flow models using for numerical simulation was discussed to provide improved predictions of turbulent flow in the shell and tube heat exchangers. Four flow models tested were Reynolds stress model, k-ε Standard model, k-ε RNG model and k-ε Realizable model, respectively. Multi reference frame technique was used with Fluent software package. During the numerical simulation, the heat dissipation was shown to be strongly dependent on the choice of turbulence model. Compared with the cold model experimental result, k-ε RNG model was a better turbulence model for the prediction of the heat dissipation in the shell and tube heat exchangers among the four models. Furthermore, the good agreement between the numerical results and the experimental result confirmed the validity of the numerical method.

Numerical Simulation of a Shell-and-Tube Heat Exchanger with Special Form Helical Baffles

2013 ◽  
Vol 860-863 ◽  
pp. 754-757
Author(s):  
Can Zheng ◽  
Fei Wang ◽  
Yong Gang Lei
Keyword(s):  
Numerical Simulation ◽  
Heat Exchanger ◽  
Pressure Drop ◽  
Heat Exchangers ◽  
Shell Side ◽  
Fluid Medium ◽  
Tube Heat Exchanger ◽  
New Type ◽  
Shell And Tube ◽  
Side Flow

A new type of helical baffles heat exchanger is presented in this paper. Comparative study, through numerical simulation, was undertook between the new helical baffles heat exchanger and segmental baffle board heat exchanger in shell side flow and heat exchange characteristics. Fluid medium in the shell side is air. At the same velocity in the same flow conditions, pressure drop of helical baffles heat exchangers fell by an average of 26.8% compared with segmental baffle board heat exchangers, and the unit pressure drop of the heat transfer ratio of helical baffles heat exchanger increased by an average of 40.6%.

Application of Nanofluids in a Shell-and-Tube Heat Exchanger

2013 ◽  
Author(s):  
Jonathan Cox ◽  
Anoop Kanjirakat ◽  
Reza Sadr
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Heat Exchanger ◽  
Pressure Drop ◽  
Transfer Coefficient ◽  
Heat Exchangers ◽  
Nano Particles ◽  
Experimental Result ◽  
Tube Heat Exchanger ◽  
Shell And Tube

Innovations in the field of nanotechnology have potential to improve industrial productivity and performance. One promising applications of this emerging technology is using nanofluids with enhanced thermal properties. Nanofluids, engineered colloidal suspensions consisting of nano-sized particles (less than 100nm) dispersed in a basefluid, have shown potential as industrial cooling fluids due to the enhanced heat transfer characteristics. Experiments are conducted to compare the overall heat transfer coefficient and pressure drop of water vs. nanofluids in a laboratory scale industrial type shell and tube heat exchanger. Three mass particle concentrations, 2%, 4% and 6%, of SiO2-water nanofluids are formulated by dispersing 20 nm diameter nano particles in desalinated water. Nanofluid and tap water are then circulated in the cold and hot loops, respectively, of the heat exchanger to avoid direct particle deposition on heater surfaces. Interestingly, experimental result show both augmentation and deterioration of heat transfer coefficient for nanofluids depending on the flow rate through the heat exchangers. This trend is consistent with an earlier reported observation for heat transfer in micro channels. This trend may be explained by the counter effect of the changes in thermo-physical properties of fluids together with the fouling on the heat exchanger surfaces. The measured pressure drop in the nanofluids flow shows an increase when compared to that of basefluid that could limit the use of nanofluids in heat exchangers for industrial application.

scholarly journals Numerical Simulation of Heat Exchanger for Analyzing the Performance of Parallel and Counter Flow

2021 ◽  
Vol 16 ◽  
pp. 145-152
Author(s):  
Farid Ahmed ◽  
Md Minaruzzaman Sumon ◽  
Muhtasim Fuad ◽  
Ravi Gugulothu ◽  
AS Mollah
Keyword(s):  
Numerical Simulation ◽  
Heat Exchanger ◽  
Pressure Drop ◽  
Heat Exchangers ◽  
Cold Water ◽  
Hot Water ◽  
Shell Side ◽  
Counter Flow ◽  
Tube Heat Exchanger ◽  
Shell And Tube

Heat exchangers are almost used in every industry. Among them, shell and tube heat exchangers are covering around 32% of the total heat exchanger. Numerical simulation of the Computational models is playing an important role for the prototypes including the Heat Exchanger Models for the improvement in modeling. In this study, the CFD analysis of parallel and counter flow shell and tube heat exchanger was performed. Following project, looked into the several aspects and these are the temperature, velocity, and pressure drop and turbulence kinetic energy along with the heat exchanger length. Hot water was placed in tube side and cold water was placed in shell side of the heat exchanger. Shell side cold temperature was increasing along the heat exchanger length. On the other side, tube side hot water temperature was decreasing along the tube length. This effect was more significance in counter flow rather than the parallel flow. Velocity was more fluctuating in the shell side due to presence of the baffles. Also following the same reason, pressure drop was higher in the shell side cold water rather than the tube side hot water. To measure the turbulence effect, turbulence kinetic energy was determined. Turbulence was decreasing first part of the shell and tube heat exchanger. But, it was increasing along through the rest part heat exchanger. All these observations and the outcomes are evaluated and then further analyzed

scholarly journals Overview of Research on Heat Transfer Technology for Reinforcement of Shell and Tube Heat Exchanger

2020 ◽  
Vol 6 (6) ◽  
pp. 157-166
Author(s):  
F. He ◽  
A. Makeev
Keyword(s):  
Heat Transfer ◽  
Numerical Simulation ◽  
Heat Exchanger ◽  
Experimental Research ◽  
Heat Exchangers ◽  
Future Research ◽  
Tube Heat Exchanger ◽  
Heat Transfer Efficiency ◽  
Shell And Tube ◽  
Made In

The progress made in recent years in the field of reinforced heat transfer technology of shell and tube heat exchangers in China and abroad is reviewed. The energy-saving means and results of improving the heat transfer efficiency of shell and tube heat exchangers are introduced from the experimental research and numerical simulation respectively, and the future research of shell and tube heat exchangers to strengthen the heat transfer technology is also foreseen.

Thermal Effectiveness of Multiple Shell and Tube Pass TEMA E Heat Exchangers

1988 ◽  
Vol 110 (1) ◽  
pp. 54-59 ◽  
Author(s):  
A. Pignotti ◽  
P. I. Tamborenea
Keyword(s):  
Heat Transfer ◽  
Heat Capacity ◽  
Heat Transfer Coefficient ◽  
Heat Exchangers ◽  
Rate Ratio ◽  
Algebraic Solution ◽  
Tube Heat Exchanger ◽  
Transverse Mixing ◽  
Shell And Tube ◽  
The Heat Transfer Coefficient

The thermal effectiveness of a TEMA E shell-and-tube heat exchanger, with one shell pass and an arbitrary number of tube passes, is determined under the usual symplifying assumptions of perfect transverse mixing of the shell fluid, no phase change, and temperature independence of the heat capacity rates and the heat transfer coefficient. A purely algebraic solution is obtained for the effectiveness as a function of the heat capacity rate ratio and the number of heat transfer units. The case with M shell passes and N tube passes is easily expressed in terms of the single-shell-pass case.

Economic Optimization of Shell and Tube Heat Exchanger Based on Constructal Theory

2010 ◽  
Author(s):  
Majid Amidpour ◽  
Abazar Vahdat Azad
Keyword(s):  
Heat Transfer ◽  
Heat Exchanger ◽  
Heat Exchangers ◽  
Constructal Theory ◽  
Economic Optimization ◽  
Total Cost ◽  
Tube Heat Exchanger ◽  
Capital Costs ◽  
Operational Energy ◽  
Shell And Tube

In this paper, the new approach of Constructal theory has been employed to design shell and tube heat exchangers. Constructal theory is a new method for optimal design in engineering applications. The purpose of this paper is optimization of shell and tube heat exchangers by reduction of total cost of the exchanger using the constructal theory. The total cost of the heat exchanger is the sum of operational costs and capital costs. The overall heat transfer coefficient of the shell and tube heat exchanger is increased by the use of constructal theory. Therefore, the capital cost required for making the heat transfer surface is reduced. Moreover, the operational energy costs involving pumping in order to overcome frictional pressure loss are minimized in this method. Genetic algorithm is used to optimize the objective function which is a mathematical model for the cost of the shell and tube heat exchanger and is based on constructal theory. The results of this research represent more than 50% reduction in costs of the heat exchanger.

Deflections of A Multipass Shell-and-Tube Heat Exchanger Bolted Joint Subjected to Nonaxisymmetric Thermal Loading

2011 ◽  
Vol 134 (1) ◽  
Author(s):  
Natalia Petrova ◽  
Abdel-Hakim Bouzid
Keyword(s):  
Heat Exchanger ◽  
Heat Exchangers ◽  
Thermal Loading ◽  
Cocurrent Flow ◽  
Finite Element Models ◽  
Bolted Joint ◽  
Tube Heat Exchanger ◽  
Specific Geometry ◽  
Shell And Tube

Despite the fact that multipass shell-and-tube heat exchangers operating at high temperature are subject to frequent problems related to flange sealing, there is neither detailed explanations for the reasons of the failures nor an adequate solution to this problem. Specific geometry of multipass heat exchangers and the temperature difference between the inlet and the outlet fluids is responsible for the existence of a thermal circumferential gradient at the shell-to-channel bolted joint. However, existing flange design methods do not address nonaxisymmetrical temperature loading of the flanged joint assembly. The circumferential thermal gradient, as the cause of frequent failures to seal the flanged joints, is ignored. This paper outlines the analytical modeling of a flanged joint with a tube sheet of a multipass heat exchanger subjected to a nonaxisymmetrical thermal loading. A shell-and-tube heat exchanger of 51 in. diameter with cocurrent flow was used for analysis. The main steps of the theoretical analysis used for the determination of the circumferential temperature profiles and the thermal expansion displacements and distortions of the bolted joint components are given. The results from the proposed analytical model are compared with those obtained from finite element models.

A Numerical Algorithm and a Graphical Method to Size a Heat Exchanger

2011 ◽  
Author(s):  
Torsten Berning
Keyword(s):  
Heat Exchanger ◽  
Numerical Algorithm ◽  
Heat Exchangers ◽  
Graphical Method ◽  
Application Software ◽  
Microsoft Excel ◽  
Tube Heat Exchanger ◽  
Overall Heat Transfer Coefficient ◽  
Heat Exchanger Design ◽  
Shell And Tube

This paper describes the development of a numerical algorithm and a graphical method that can be employed in order to determine the overall heat transfer coefficient inside heat exchangers. The method is based on an energy balance and utilizes the spreadsheet application software Microsoft Excel™. The application is demonstrated in an example for designing a single pass shell and tube heat exchanger that was developed in the Department of Materials Technology of the Norwegian University of Science and Technology (NTNU) where water vapor is superheated by a secondary oil cycle. This approach can be used to reduce the number of hardware iterations in heat exchanger design.

scholarly journals Numerical Simulation of Shell and Tube Heat Exchanger by using CFD

IARJSET ◽  
2017 ◽  
Vol 4 (1) ◽  
pp. 105-110
Author(s):  
Yadav G A ◽  
Janugade S V ◽  
Patil M R
Keyword(s):  
Numerical Simulation ◽  
Heat Exchanger ◽  
Tube Heat Exchanger ◽  
Shell And Tube
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