Primary Copper Ore Leaching by Leaching Solution Adjusted Oxidation-Reduction Potential in Column

2015 ◽  
Vol 1130 ◽  
pp. 355-358
Author(s):  
Tatsuya Shinkawa ◽  
Taro Kamiya ◽  
Kazuhiro Kojima ◽  
Tadashi Chida

Copper ore is classified into three groups; primary copper sulfide, copper oxide and secondary copper sulfide. Leaching copper from primary copper sulfide, such as chalcopyrite, with sulfuric acid takes longer time than from copper oxide and secondary copper sulfide. As such, an oxidant is required to extract copper from chalcopyrite. In this study, column leaching tests were carried out using primary copper sulfide ores produced in an iron oxide copper gold (IOCG) deposit and rich in iron in coparison to porphyry copper ores. The columns of 10 cm diameter and 100 cm long had a double tube structure so that the column temperature can be kept at desired temperature by circulating warm water in the outer tube. The oxidation-reduction potential (ORP) of the leaching solutions were adjustedto 400, 450 and 500 mV vs Ag/AgCl. The column leaching test using just pH 2.0 sulfuric acid without adjustment of ORP at 45 °C got a copper recovery rate of 37 % in 400 days. On the other hand, with ORP adjusted leaching solutions of pH 2.0 sulfuric acid containing 500 mg/L Fe, the copper recovery rate reached up to 87 % in 400 days.In addition, it was necessary to keep the temperature above 45 oC to enhance copper leaching by ORP adjusted leaching solution. The result of the column leaching test at room temperature (around 30 °C) using ORP adjusted leaching solution shows that the recovery rate of copper is lower than the result at 45 °C. The ORP adjustment of leaching solution is effective for leaching copper from primary copper sulfide ore, however, the leaching temperature needs to be kept above 45 °C. As a result, it makes clear that copper leaching is enhanced by utilization of ORP adjusted leaching solutions and suggests that the solution ORP control is important to the application of bioleaching.

2009 ◽  
Vol 71-73 ◽  
pp. 409-412
Author(s):  
Wen Qing Qin ◽  
Yan Sheng Zhang ◽  
Shi Jie Zhen ◽  
Jun Wang ◽  
Jian Wen Zhang ◽  
...  

The effects of several variables on the column bioleaching of copper sulphide ore have been investigated. The copper ore contained chalcopyrite as the main sulfide minerals and bornite and chalcocite as the minor minerals. The experiment was carried out using bench-scale column leach reactors designed in Key Lab of Biometallurgy of Ministry of Education, which were inoculated with the pure mesophile bacteria (Acidithiobacillus ferrooxidans) and thermophile bacteria (Sulfobacillus), respectively, and the mixed bacteria which contain both iron- and sulfur-oxidizing bacteria. The results show that the mixed cultures were more efficient than the pure cultures alone and the maximum copper recovery 53.64% was achieved using the mixed cultures after 85 days. The leaching rate of chalcopyrite tended to increase with the increased dissolved ferric iron concentration. The effect of particle size on the rate of the copper leaching was also investigated, and it was shown that the copper bioleaching rate decreases as the amount of fines increase, which limits the permeability, thus decreases leaching rate. Jarosite and elemental sulphur formed in the column were characterized by the X-ray and EDS.


2011 ◽  
Vol 287-290 ◽  
pp. 2952-2956
Author(s):  
Yong Gang Li ◽  
Da Jin Yang ◽  
Jian Rong Peng ◽  
Xiao Ying Li

An experimentation project has been put forward to enrich indium from sulfuric acid leaching solution bearing high content of indium: preneutralization using calcine---reduction using zinc sulfide concentrate---neutralization using limestone for precipitating indium, and ascertained optimal dosage of reagent in every procedure through experiment under certain condition: the dosage of calcine is 1.3 times of theoretic value, the dosage of zinc sulfide mineral concentrate is 2.2~2.3 times of theoretic value, the dosage of limestone is double of theoretic value. On this optimal condition, the straight recovery rate of indium is more than 97%, and the content of indium sediment from precipitating is more than 0.1%.


2013 ◽  
Vol 734-737 ◽  
pp. 698-702
Author(s):  
Jin Zhi Liu ◽  
Yu Hang Li ◽  
Bao Hua Yang

This paper designs a square column leaching experiment to probe the coupling flow-reaction-transmission. 2.372 kg of Yanglas copper ore with a grade of 1.25% was loaded in a 6×6 cm2 column whose height is 60 cm. A 28-day leaching gave an approximate copper yield of 14.5 gram, which is an equivalence of copper leaching rate being 50%. Hydraulic conductivity was measured. The changing trends are analyzed by mathematical analysis software Eviews and Matlab, and the numerical simulation was conducted.


2013 ◽  
Vol 868 ◽  
pp. 403-407
Author(s):  
Ci Yun Chen ◽  
Shu Ming Wen ◽  
He Fei Zhao ◽  
Chao Lv ◽  
Yi Jie Wang

Through earliest experimental study to tailings of Yangla copper ore known that under the best conditions of the flotation process can be obtained a copper concentrate which copper grade of 1.43% and recovery was 29.71%. Due to copper minerals embedded in this materials at a very fine particle size, and closely symbiosis with iron content and quartz, lead to it difficult to enrichment through ore dressing methods. And copper minerals mainly exist in the form of sulfide copper mineral, it can not by leaching method for processing directly, thus put forward a process to deal with this materials of enriched concentrate conduct to sulfuric roasting-leaching, which on the premise of guaranteed cost is not high, ultimately achieve the goal of recycling all kinds of valuable elements. Through the test of low temperature sulphation roasting - leaching to the flotation of copper concentrate shows that under the conditions of temperature of 450 °C for copper concentrate roasting 135 minutes, and after the calcine cooling, then with concentration of 4% sulfuric acid and Liquid-solid ratio of 3:1 leaching of 80 minutes, ultimately available to the test targets of copper leaching rate of around 81%.


Minerals ◽  
2021 ◽  
Vol 11 (11) ◽  
pp. 1218
Author(s):  
İlkay B. Can ◽  
Seda Özçelik ◽  
Zafir Ekmekçi

Pyrite particles, having framboidal/altered texture, are known to significantly affect pulp chemistry and adversely affect flotation performance. Therefore, the main objectives of this study were to demonstrate influence of pyrite mineralogy on the flotation of copper (sulphidic) ores and develop alternative conditions to improve the performance. Two copper ore samples (Ore A and Ore B) having different textural/modal mineralogy and flotation characteristics were taken from different zones of the same ore deposit. Ore B contained framboidal pyrite and altered pyrite/marcasite, which is considered the main reason for the low flotation performance in both copper and pyrite flotation sections of the process plant. Flotation tests were conducted under different conditions using the two ore samples and a 50:50 blend. The results showed that Ore A could be concentrated under the base conditions, as applied in the existing flotation plant. On the other hand, Ore B did not respond to the base conditions and a copper recovery of only 5% could be obtained. Besides, blending Ore B with Ore A negatively affected the flotation behavior of Ore A. An alternative flotation chemistry was applied on Ore B using Na2S for surface cleaning and Na-Metabisulfite (MBS) for pyrite depression in the copper flotation stage. The surface cleaning reduced the rate of oxidation of the framboidal pyrite in Ore B. As a result, the copper recovery could be increased to 52% Cu for Ore B, and 65% for the mixed ore sample.


2021 ◽  
Vol 15 (3) ◽  
pp. 39-44
Author(s):  
Erbolat Aben ◽  
Bakytzhan Toktaruly ◽  
Nursultan Khairullayev ◽  
Mukhtar Yeluzakh

Purpose is to increase uranium content in a PR solution while developing a technique varying oxidation-reduction potential of a leach solution with its oxygenation and identify changes in the oxygenation depending upon sulfuric acid concentration as well as transportation distance of the solution. Methods. A laboratory facility, involving solution tank, pump, Venturi tube, tank to install oxygen analyzer, and a dump tank, has been manufactured under the lab conditions to determine a leach solution oxygenation taking into consideration its delivery rate, sulfuric acid concentration, and temporal preservation of the concentration. Solution flow velocity; the deli-vered solution volume; sulfuric acid concentration; and distance from oxygenation point to a seam changed and varied during the study. Oxygenation was measured with the help of AZ 8403 oximeter; IT-1101 device was used to measure pH value as well as oxidation-reduction potential (ORP). Findings. A technique for a leach solution oxygenation and results of laboratory tests to identify influence of a sulfuric acid as well as transportation distance of a solution on oxygen concentration in the solution have been represented. It has been determined that Venturi tube helps oxygenize a leach solution; in this context, maximum oxygen concentration is achieved if a flow velocity is optimum one. It has been specified that a solution oxygenating depends upon a sulfuric acid concentration decreasing moderately with the increasing distance of the solution transportation. Originality.Following new dependencies have been determined: oxygen concentration in a solution upon a flow velocity and solution volume; and oxygen concentration in a solution upon distance from concentration place and sulfuric acid concentration. Practical implications.A leach solution oxygenation results in the increased oxidation-reduction potential and in the increased content of a useful component in the pregnant solution respectively. The proposed technique is notable for its low capital spending. Moreover, it is integrated easily into the available system being absolutely environmentally friendly.


2013 ◽  
Vol 325-326 ◽  
pp. 128-132 ◽  
Author(s):  
Dan Liu ◽  
Shu Ming Wen ◽  
Yong Jun Xian ◽  
Hai Ying Shen ◽  
Jiu Shuai Deng ◽  
...  

A technology route of Reverse flotation of acid-consuming gangue mineralsAcid leaching for copperExtractingElectrodepositing is proposed for recovery copper from a tailings with high content of calcium oxide and magnesium oxide and high content of combined copper oxide. The effect of H2SO4concentration, leaching time and stirring speed on copper leaching was investigated. The leaching solution obtained under the optimal copper leaching conditions, was used to be proceeded for extracting and electrodepositing test. The best leaching conditions are stirring speed of 30 m/min, H2SO4concentration of 150 Kg/t ore, leaching time of 30 minutes. Under the best conditions, the acid leaching test presented that the production of per ton copper consumes sulfuric acid of 17.31 t, and Cu leaching rate is 84.70%.


2015 ◽  
Vol 14 (1) ◽  
pp. 52-61
Author(s):  
Zygmunt Sadowski ◽  
Joanna A. Baranska

Abstract The modelling of flow leaching solution through the porous media has been considered. The heap bioleaching process can be tested using the column experimental equipment. This equipment was employed to the hydrodynamic studies of copper ore bioleaching. The copper ore (black shale ore) with the support, inertial materials (glass small balls and polyethylene beads) was used to the bioleaching tests. The packed beds were various composition, the ore/support ratio was changed. The correlation between the bed porosity and bioleaching kinetics, and copper recovery was investigated.


1994 ◽  
Vol 59 (3) ◽  
pp. 549-557
Author(s):  
František Skopal ◽  
Václav Dušek

Theoretical relationships and simplifying conditions have been derived for the feed of two reaction components into a nonisochoric reactor with ideal stirring. The feed of reaction components is controlled by the negative feedback at a constant absorbance of the reaction mixture. The theoretical relationships have been verified using model 2. order oxidation-reduction reactions of Ce(IV)/V(IV) and Fe(III)/V(III) in 1 M sulfuric acid at 20 °C.


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